How to carry out replacement: Springs 1.9 TDI Passat 3B6
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Change Passat 3B6 1.9 TDI Springs yourself – manuals and video tutorials

How to change rear coil springs on VW Passat B5 Variant – replacement guide

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Download your free tutorial and fix VW PASSAT Variant (3B6) 2.5 TDI 4motion problems yourself Download for free 1.53 MB Springs for Passat 3B6 Shop now
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Important!
This replacement procedure can be used for:
VW PASSAT Variant (3B6) 1.9 TDI, VW PASSAT Variant (3B6) 2.0, VW PASSAT Variant (3B6) 2.3 VR5, VW PASSAT Variant (3B6) 1.8 T 20V, VW PASSAT Variant (3B6) 2.5 TDI, VW PASSAT Variant (3B6) 2.0, VW PASSAT Variant (3B6) 2.0 TDI … View more

The steps may slightly vary depending on the car design.

How to change rear springs / rear coil springs on VW PASSAT 5 (B5) [TUTORIAL AUTODOC]

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Published on: 27/11/2019
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All the parts you need to replace – Springs for PASSAT Variant (3B6) and other VW models
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Coil spring for Passat B5 GP Estate (3BG, 3B6) Diesel (150 hp)
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Coil spring for Passat B5 GP Estate (3BG, 3B6) Petrol (130 hp)
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Coil spring for Passat B5 GP Estate (3BG, 3B6) Diesel (136 hp)
Tools
Replacement: coil springs – VW Passat B5 Variant. Tools you need:
Wire brush
WD-40 spray
Brake cleaner
Copper grease
Drive socket # 16
Combination spanner #16
Wheel impact socket #17
Ratchet wrench
Torque wrench
Hydraulic transmission jack
Wheel chock
Buy tools
Replacement: coil springs – VW Passat B5 Variant. AUTODOC recommends:
  • Both shock absorbers of the rear suspension should be replaced simultaneously.
  • The replacement procedure is identical for the left and right shock absorbers of the rear suspension.
  • Please note: all work on the car – VW Passat B5 Variant – should be done with the engine switched off.
Carry out replacement in the following order:
  1. Step 1
    How to change Springs on Passat 3B6 2000 - free PDF and video manuals
    Secure the wheels with chocks.
  2. Step 2
    How to replace VW PASSAT Variant (3B6) 1.9 TDI 2001 Springs - step-by-step manuals and video guides
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  3. Step 3
    Passat 3B6 1.8 T 20V 2002 Springs replacement: free workshop manuals
    Raise the rear of the car and secure on supports.
  4. Step 4
    Changing Springs on VW PASSAT Variant (3B6) 2.0 2003 by yourself
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Important! Hold the wheel while unscrewing the fastening bolts. VW Passat B5 Variant
  5. Step 5
    How to remove VW PASSAT 1.6 2004 Springs - online easy-to-follow instructions
    Remove the wheel.
  6. Step 6
    How to replace Springs on VW PASSAT Variant (3B6) 2005: download PDF manuals and video instructions
    Clean the shock absorber fasteners. Use a wire brush. Use WD-40 spray.
  7. Step 7
    How hard is it to do yourself: Springs replacement on Passat 3B6 2.0 TDI 2000 - download illustrated guide
    Support the rear suspension beam. Use a hydraulic transmission jack.
  8. Step 8
    Need to know how to renew Springs on VW PASSAT 2001? This free workshop manual will help you to do it yourself
    Unscrew the lower fastener of the shock absorber. Use a combination spanner #16. Use a drive socket #16. Use a ratchet wrench.
  9. Step 9
    Changing of Springs on Passat 3B6 2002 won't be an issue if you follow this illustrated step-by-step guide
    Remove the fastening bolt.
  10. Step 10
    VW PASSAT 1.9 TDI Springs replacement: online guides and video tutorials
    Remove the mounting from under the rear axle beam.
    AUTODOC recommends:
    Replacement: coil springs – VW Passat B5 Variant. Lower the transmission jack smoothly, without jerks, to avoid damaging components and mechanisms.
  11. Step 11
    Replacing Springs on Passat 3B6 2004 1.9 TDI by yourself
    Support the rear suspension beam. Use a hydraulic transmission jack.
  12. Step 12
    Unscrew the lower fastener of the shock absorber. Use a combination spanner #16. Use a drive socket #16. Use a ratchet wrench.
    Step 13
    Remove the fastening bolt.
    Step 14
    PASSAT Variant (3B6) 1.6 2005 Springs DIY replacement workshop manual
    Remove the mounting from under the rear axle beam.
    AUTODOC recommends:
    VW Passat B5 Variant – Do not lower the transmission jack sharply to avoid damaging components and mechanisms of the car.
  13. Step 15
    How to change Springs on VW PASSAT Variant (3B6) 2000 - tips and tricks
    Take out the spring.
  14. Step 16
    Step-by-step recommendations for DIY replacement Passat 3B6 2001 1.6 Springs
    Clean the coil spring mounting seats. Use a wire brush. Use WD-40 spray.
  15. Step 17
    DIY replacement of Springs on VW PASSAT Variant (3B6) 1.9 TDI 4motion 2002 is not an issue anymore with our step-by-step tutorial
    Install the coil spring together with the rubber mounts into the mounting seats.
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