How to carry out replacement: Brake Pads 1.9 TDI Passat 3B6
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Change Passat 3B6 1.9 TDI Brake Pads yourself – manuals and video tutorials

How to change front brake pads on VW Passat B5 Variant – replacement guide

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Download your free tutorial and fix VW PASSAT Variant (3B6) 2.5 TDI 4motion problems yourself Download for free 1.73 MB Brake Pads for Passat 3B6 Shop now
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When to replace the Brake Pads on your VW PASSAT
Recommended replacement interval for the part category Brake pad set : 30000 km
Important!
This replacement procedure can be used for:
VW PASSAT Variant (3B6) 1.9 TDI, VW PASSAT Variant (3B6) 1.6, VW PASSAT Variant (3B6) 2.0, VW PASSAT Variant (3B6) 2.3 VR5, VW PASSAT Variant (3B6) 1.8 T 20V, VW PASSAT Variant (3B6) 2.8 4motion, VW PASSAT Variant (3B6) 2.5 TDI, VW PASSAT Variant (3B6) 2.5 TDI 4motion, VW PASSAT Variant (3B6) 1.9 TDI 4motion, VW PASSAT Variant (3B6) 2.0 4motion, VW PASSAT Variant (3B6) 2.3 VR5 4motion, VW PASSAT Variant (3B6) 2.0, VW PASSAT Variant (3B6) 2.5 TDI 4motion, VW PASSAT Variant (3B6) 2.5 TDI, VW PASSAT Variant (3B6) 2.0 TDI, VW PASSAT Variant (3B6) 1.8 T, VW PASSAT Variant (3B6) 1.8 4motion, VW PASSAT Variant (3B6) 2.8, VW PASSAT Variant (3B6) 2.8, VW PASSAT Variant (3B6) 2.8 4motion … View more

The steps may slightly vary depending on the car design.

How to change front brake pads / front brake pad set on VW PASSAT 5 (B5) [TUTORIAL AUTODOC]

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Published on: 28/11/2019
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All the parts you need to replace – Brake Pads for PASSAT Variant (3B6) and other VW models
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Tools
Replacement: brake pads – VW Passat B5 Variant. List of the tools you'll need:
Brake cleaner
Anti-squeal paste
Copper grease
HEX bit no.H7.
Wheel impact socket #17
Brake caliper wind back tool
Ratchet wrench
Torque wrench
Crow bar
Wheel chock
Buy tools
Replacement: brake pads – VW Passat B5 Variant. AUTODOC recommends:
  • Perform the replacement of brake pads in complete set for each axis. This provides effective braking.
  • The replacement procedure is identical for all brake pads on the same axle.
  • All work should be done with the engine stopped.
Replacement: brake pads – VW Passat B5 Variant. Take the following steps:
  1. Step 1
    How to change Brake Pads on Passat 3B6 2000 - free PDF and video manuals
    Open the bonnet. Unscrew the brake fluid reservoir cap.
  2. Step 2
    How to replace VW PASSAT Variant (3B6) 1.9 TDI 2001 Brake Pads - step-by-step manuals and video guides
    Secure the wheels with chocks.
  3. Step 3
    Passat 3B6 1.8 T 20V 2002 Brake Pads replacement: free workshop manuals
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  4. Step 4
    Changing Brake Pads on VW PASSAT Variant (3B6) 2.0 2003 by yourself
    Raise the front of the car and secure on supports.
  5. Step 5
    How to remove VW PASSAT 1.6 2004 Brake Pads - online easy-to-follow instructions
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Important! Hold the wheel while unscrewing the fastening bolts. VW Passat B5 Variant
  6. Step 6
    How to replace Brake Pads on VW PASSAT Variant (3B6) 2005: download PDF manuals and video instructions
    Remove the wheel.
  7. Step 7
    How hard is it to do yourself: Brake Pads replacement on Passat 3B6 2.0 TDI 2000 - download illustrated guide
    Spread the brake pads. Use a crowbar.
  8. Step 8
    Need to know how to renew Brake Pads on VW PASSAT 2001? This free workshop manual will help you to do it yourself
    Remove the dust boot caps of the brake caliper guide pins. Use a crowbar.
  9. Step 9
    Changing of Brake Pads on Passat 3B6 2002 won't be an issue if you follow this illustrated step-by-step guide
    Unscrew the brake caliper fastening. Use HEX No.H7. Use a ratchet wrench.
  10. Step 10
    VW PASSAT 1.9 TDI Brake Pads replacement: online guides and video tutorials
    Disconnect the ABS sensor electric socket. Disconnect the brake pad wear sensor plug. Use a crowbar.
    Please note!
    Some cars are not equipped with the brake pad wear sensor.
  11. Step 11
    Replacing Brake Pads on Passat 3B6 2004 1.9 TDI by yourself
    Detach the brake caliper retaining spring. Use a crowbar.
  12. Step 12
    PASSAT Variant (3B6) 1.6 2005 Brake Pads DIY replacement workshop manual
    Remove the brake caliper.
    Replacement: brake pads – VW Passat B5 Variant. AUTODOC recommends:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur. Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
  13. Step 13
    How to change Brake Pads on VW PASSAT Variant (3B6) 2000 - tips and tricks
    Remove the brake pads.
    Replacement: brake pads – VW Passat B5 Variant. Tip:
    Measure the brake disc thickness. Upon reaching the wear limit the part must be replaced.
  14. Step 14
    Step-by-step recommendations for DIY replacement Passat 3B6 2001 1.6 Brake Pads
    Treat the brake pads in the area where their surface comes into contact with the brake caliper bracket. Use anti-squeal paste.
  15. Step 15
    DIY replacement of Brake Pads on VW PASSAT Variant (3B6) 1.9 TDI 4motion 2002 is not an issue anymore with our step-by-step tutorial
    Treat the brake caliper piston. Use a brake cleaner.
    AUTODOC recommends:
    Replacement: brake pads – VW Passat B5 Variant. After applying the spray, wait a few minutes.
  16. Step 16
    How to change Brake Pads on Passat 3B6 2000 - free PDF and video manuals
    Press in the brake caliper piston. Use brake caliper wind back tool.
    Replacement: brake pads – VW Passat B5 Variant. Tip from AUTODOC:
    Make sure the disc surface is clean before installing the pads.
  17. Step 17
    How to replace VW PASSAT Variant (3B6) 1.9 TDI 2001 Brake Pads - step-by-step manuals and video guides
    Install new brake pads.
    Replacement: brake pads – VW Passat B5 Variant. Professionals recommend:
    Make sure the pads are installed with linings facing the disc.
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DIY VW PASSAT Variant (3B6) Brake Pads replacement - online guide
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