Important!
This replacement procedure can be used for:
BMW 5 Saloon (E60) 525 d, BMW 5 Saloon (E60) 525 i, BMW 5 Saloon (E60) 520 i, BMW 5 Saloon (E60) 530 i, BMW 5 Saloon (E60) 530 d, BMW 5 Saloon (E60) 525 i, BMW 5 Saloon (E60) 545 i, BMW 5 Saloon (E60) M5, BMW 5 Saloon (E60) 535 d, BMW 5 Saloon (E60) 530 i, BMW 5 Saloon (E60) 523 i, BMW 5 Saloon (E60) 525 i, BMW 5 Saloon (E60) 540 i, BMW 5 Saloon (E60) 550 i, BMW 5 Saloon (E60) 520 d, BMW 5 Saloon (E60) 530 d, BMW 5 Saloon (E60) 520 d, BMW 5 Saloon (E60) 535 d, BMW 5 Saloon (E60) 523 i, BMW 5 Saloon (E60) 525 d, BMW 5 Saloon (E60) 530 d, BMW 5 Saloon (E60) 530 i, BMW 5 Saloon (E60) 530 i, BMW 5 Saloon (E60) 535 i, BMW 5 Saloon (E60) 520 d, BMW 5 Saloon (E60) 520 i, BMW 5 Saloon (E60) 520 i, BMW 5 Saloon (E60) 530 d, BMW 5 Saloon (E60) 520 i, BMW 5 Saloon (E60) 540 i, BMW 5 Saloon (E60) 523 i, BMW 5 Saloon (E60) 530 i, BMW 5 Saloon (E60) 525 i, BMW 5 Saloon (E60) 525 i, BMW 5 Saloon (E60) 520 d, BMW 5 Saloon (E60) 525 d View more

The steps may slightly vary depending on the car design.

How to change tie rod end / track rod end on BMW E60 [TUTORIAL AUTODOC]

video
Tools
Replacement: track rod end – BMW E60. Tools you'll need:
Wire brush
WD-40 spray
Brake cleaner
Copper grease
Combination spanner #23
Combination spanner #24
Drive socket # 21
Wheel impact socket #17
Ratchet wrench
Torque wrench
Adjustable wrench
Hammer
Vernier caliper
Crow bar
Wheel chock
Replacement: track rod end – BMW E60. Professionals recommend:
  • Replace tie rod ends in pairs.
  • The replacement procedure is identical for the right and left tie rod ends.
  • All work should be done with the engine stopped.
Replacement: track rod end – BMW E60. Use the following procedure:
  1. Step 1
    How to change Track Rod End on BMW E60 2001 - free PDF and video manuals
    Secure the wheels with chocks.
  2. Step 2
    How to replace BMW 5 Saloon (E60) 530d 3.0 2002 Track Rod End - step-by-step manuals and video guides
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  3. Step 3
    BMW E60 525d 2.5 2003 Track Rod End replacement: free workshop manuals
    Raise the front of the car and secure on supports.
  4. Step 4
    Changing Track Rod End on BMW 5 Saloon (E60) 520i 2.2 2004 by yourself
    Unscrew the wheel bolts.
    Replacement: track rod end – BMW E60. AUTODOC recommends:
    To avoid injury, hold up the wheel when unscrewing the bolts.
  5. Step 5
    How to remove BMW 5 SERIES 525d 3.0 2005 Track Rod End - online easy-to-follow instructions
    Remove the wheel.
  6. Step 6
    How to replace Track Rod End on BMW 5 Saloon (E60) 2006: download PDF manuals and video instructions
    Clean the fastener connecting the tie rod end to the steering knuckle. Use a wire brush. Use WD-40 spray.
  7. Step 7
    How hard is it to do yourself: Track Rod End replacement on BMW E60 530 d 2007 - download illustrated guide
    Loosen the lock nut securing the tie rod end to the tie rod. Use a combination spanner #24.
  8. Step 8
    Need to know how to renew Track Rod End on BMW 5 SERIES 2008? This free workshop manual will help you to do it yourself
    Pry off the clamp ring on the tie rod end. Use a crowbar. Use a hammer.
  9. Step 9
    Changing of Track Rod End on BMW E60 2009 won't be an issue if you follow this illustrated step-by-step guide
    When deinstalling, mark or measure the precise position of the ball joint on the track rod, or count the number of turns in order to prevent misalignment afterward. Use a vernier caliper.
  10. Step 10
    BMW 5 SERIES 530d 3.0 Track Rod End replacement: online guides and video tutorials
    Unscrew the end fastening nut to the steering knuckle. Use a drive socket #21. Use a ratchet wrench.
  11. Step 11
    Replacing Track Rod End on BMW E60 2001 530d 3.0 by yourself
    Disconnect the tie rod end from the steering knuckle.
  12. Step 12
    5 Saloon (E60) 525d 3.0 2002 Track Rod End DIY replacement workshop manual
    Screw the end out of the tie rod. Use a combination spanner #23. Use an adjustable wrench.
  13. Step 13
    How to change Track Rod End on BMW 5 Saloon (E60) 2003 - tips and tricks
    Clean the mounting seats of the tie rod end. Use a wire brush. Use WD-40 spray.
  14. Step 14
    Step-by-step recommendations for DIY replacement BMW E60 2004 525d 3.0 Track Rod End
    Screw on a new tie rod end.
    Replacement: track rod end – BMW E60. AUTODOC experts recommend:
    While installing the steering rod end remember to make the same number of turns or to leave the same length of thread showing as per your measurements.
  15. Step 15
    DIY replacement of Track Rod End on BMW 5 Saloon (E60) 520 d 2005 is not an issue anymore with our step-by-step tutorial
    Push the clamp ring back into place on the tie rod end.
  16. Step 16
    How to change Track Rod End on BMW E60 2001 - free PDF and video manuals
    When deinstalling, mark or measure the precise position of the ball joint on the track rod, or count the number of turns in order to prevent misalignment afterward. Use a vernier caliper.
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DIY BMW 5 Saloon (E60) Track Rod End replacement - online guide
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