How to change rear upper arm on BMW E60 – replacement guide
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Important!
This replacement procedure can be used for:
BMW 5 Saloon (E60) 525 d,
BMW 5 Saloon (E60) 520 i,
BMW 5 Saloon (E60) 530 i,
BMW 5 Saloon (E60) 530 d,
BMW 5 Saloon (E60) 525 i,
BMW 5 Saloon (E60) 545 i,
BMW 5 Saloon (E60) 535 d,
BMW 5 Saloon (E60) 530 i,
BMW 5 Saloon (E60) 525 i,
BMW 5 Saloon (E60) 530 d,
BMW 5 Saloon (E60) 535 d,
BMW 5 Saloon (E60) 525 i,
BMW 5 Saloon (E60) 525 d,
BMW 5 Saloon (E60) 530 d,
BMW 5 Saloon (E60) 530 i,
BMW 5 Saloon (E60) 530 i,
BMW 5 Saloon (E60) 520 i,
BMW 5 Saloon (E60) 530 d,
BMW 5 Saloon (E60) 530 i,
BMW 5 Saloon (E60) 525 d,
BMW 5 Saloon (E60) 520 i,
BMW 5 Saloon (E60) 520 i,
BMW 5 Saloon (E60) 525 i,
BMW 5 Saloon (E60) 525 i
…
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The steps may slightly vary depending on the car design.
How to change rear suspension arm / rear control arm on BMW E60 [TUTORIAL AUTODOC]
All the parts you need to replace – Control Arm for 5 Saloon (E60) and other BMW models
Replacement: rear upper arm – BMW E60. AUTODOC experts recommend:
The replacement procedure is identical for the right and left upper control arms.
Please note: all work on the car – BMW E60 – should be done with the engine switched off.
Carry out replacement in the following order:
Step 1
Secure the wheels with chocks.
Step 2
Loosen the wheel mounting bolts. Use wheel impact socket #17.
Step 3
Raise the rear of the car and secure on supports.
Step 4
Unscrew the wheel bolts.
AUTODOC recommends:
Important! Hold the wheel while unscrewing the fastening bolts. BMW E60
Step 5
Remove the wheel.
Step 6
Disconnect the brake pads wear sensor.
Please note!
Some cars are not equipped with the brake pad wear sensor.
Step 7
Clean the brake caliper bracket fasteners. Use a wire brush. Use WD-40 spray.
Step 8
Unscrew the caliper bracket fastening. Use a drive socket #18. Use a tap wrench.
Step 9
Remove the brake caliper together with its bracket.
AUTODOC recommends:
Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.
Step 10
Clean the fasteners connecting the control arm to the subframe. Use a wire brush. Use WD-40 spray.
Step 11
Unscrew the arm fastening from the subframe. Use a combination spanner #18 (2 pieces).
Step 12
Disconnect the ABS sensor wiring. Use a crowbar.
Step 13
Clean all joints of the arm. Use a wire brush. Use WD-40 spray.
Step 14
Unscrew the fastener connecting the control arm to the rear knuckle. Use a combination spanner #21. Use Torx T40. Use a ratchet wrench.
Step 15
Remove the fastening bolt.
Step 16
Remove the rear upper arm.
Step 17
Clean the mounting seats and the thread of the suspension arm. Use a wire brush. Use WD-40 spray.
Step 18
Mount the rear upper arm.
Replacement: rear upper arm – BMW E60. AUTODOC recommends:
During the installation process, use only new bolts and nuts.Do not damage the ball joint cover.
Step 19
Install the fastening bolt.
Step 20
Screw in the fastener that connects the control arm to the rear knuckle. Use a drive socket #21. Use a ratchet wrench.
Step 21
Support the stub axle. Use a hydraulic transmission jack.
Step 22
Tighten the fastener connecting the suspension arm to the rear knuckle. Use a drive socket #21. Use a torque wrench. Tighten it to 165 Nm torque.
Step 23
Tighten the arm fastening to the subframe. Use a combination spanner #18. Use a drive socket #18. Use a torque wrench. Tighten it to 100 Nm torque.
Step 24
Remove the support from under the stub axle.
AUTODOC recommends:
Replacement: rear upper arm – BMW E60. Lower the transmission jack smoothly, without jerks, to avoid damaging components and mechanisms.
Step 25
Connect the ABS sensor wiring.
Step 26
Install the brake caliper together with its bracket.
Step 27
Tighten the brake caliper bracket. Use a drive socket #18. Use a torque wrench. Tighten it to 110 Nm torque.
Step 28
Connect the brake pads wear sensor.
Step 29
Treat all joints of the arm. Use copper grease.
Step 30
Clean the wheel rim mounting seat. Use a wire brush.
Step 31
Treat the surface where the brake disc contacts the wheel rim. Use copper grease.
Step 32
Clean the brake disk surface. Use a brake cleaner.
Replacement: rear upper arm – BMW E60. Tip from AUTODOC:
After applying the spray, wait a few minutes.
Step 33
Install the wheel.
Replacement: rear upper arm – BMW E60. Tip:
To avoid injury, hold up the wheel when screwing in the fastening bolts.
Step 34
Screw in the wheel bolts. Use wheel impact socket #17.
Step 35
Lower the car and working in a cross order, tighten the wheel bolts. Use wheel impact socket #17. Use a torque wrench. Tighten it to 120 nm torque.
Step 36
Remove the jacks and chocks.
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