How to carry out replacement: Spark Plug 2.5 D PEUGEOT BOXER Platform/Chassis (ZCT_)
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Change PEUGEOT BOXER Platform/Chassis (ZCT_) 2.5 TDI 4x4 Spark Plug yourself – manuals and video tutorials

How to change spark plugs on PEUGEOT BOXER Platform/Chassis (ZCT_) – replacement guide

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When to replace the Spark Plug on your PEUGEOT BOXER
Recommended replacement interval for the part category Spark plug : 60000 km
Important!
This replacement procedure can be used for:
PEUGEOT BOXER Platform/Chassis (ZCT_) 2.0 i, PEUGEOT BOXER Platform/Chassis (ZCT_) 2.0 … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Spark Plug for BOXER Platform/Chassis (ZCT_) and other PEUGEOT models
How to change Spark plug on PEUGEOT BOXER Platform/Chassis (ZCT_) 2.5 D – step-by-step instructions for straightforward car repair Spark plug
How to change Spark plug on Boxer Platform / Chassis (230) – tips for proper car maintenance
Spark plug for Boxer Platform / Chassis (230) Petrol (109 hp)
Simple DIY car repair steps – Replacing Spark plug on Boxer Platform / Chassis (230)
Spark plug for Boxer Platform / Chassis (230) Petrol (110 hp)
Tools
Replacement: spark plugs – PEUGEOT BOXER Platform/Chassis (ZCT_). Tools you need:
High-temperature anti-seize lubricant
Drive socket # 10
Spark plug socket # 16
Ratchet wrench
Torque wrench
Telescoping magnet
Fender cover
Buy tools
Replacement: spark plugs – PEUGEOT BOXER Platform/Chassis (ZCT_). AUTODOC experts recommend:
  • The replacement procedure is the same for all spark plugs.
  • All work should be done with the engine stopped.
Replacement: spark plugs – PEUGEOT BOXER Platform/Chassis (ZCT_). Recommended sequence of steps:
  1. Step 1
    Open the hood.
    Step 2
    Use a fender protection cover to prevent damaging paintwork and plastic parts of the car.
    Step 3
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    Detach the PCV valve.
  2. Step 4
    How to replace PEUGEOT BOXER Platform/Chassis (ZCT_) 2.5 D 1995 Spark Plug - step-by-step manuals and video guides
    Disconnect the crankcase ventilation hose from the intake manifold.
  3. Step 5
    Remove the crankcase ventilation hoses.
    Step 6
    PEUGEOT BOXER Platform/Chassis (ZCT_) 2.5 TD 1996 Spark Plug replacement: free workshop manuals
    Disconnect the crankcase ventilation hose from the air duct.
  4. Step 7
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    Detach the throttle valve connectors.
  5. Step 8
    How to remove PEUGEOT BOXER 2.8 HDI 1998 Spark Plug - online easy-to-follow instructions
    Detach the connector from the ignition coil.
  6. Step 9
    How to replace Spark Plug on PEUGEOT BOXER Platform/Chassis (ZCT_) 1999: download PDF manuals and video instructions
    Detach the connector from the intake manifold.
  7. Step 10
    How hard is it to do yourself: Spark Plug replacement on PEUGEOT BOXER Platform/Chassis (ZCT_) 1.9 TD 2000 - download illustrated guide
    Cover the PCV valve hole with a microfibre cloth to prevent dirt and foreign objects from getting into the system.
  8. Step 11
    Need to know how to renew Spark Plug on PEUGEOT BOXER 2001? This free workshop manual will help you to do it yourself
    Unscrew the ignition coil bracket. Use a drive socket #10. Use a ratchet wrench.
  9. Step 12
    Changing of Spark Plug on PEUGEOT BOXER Platform/Chassis (ZCT_) 2002 won't be an issue if you follow this illustrated step-by-step guide
    Pry up the ignition coil. Take out the ignition coil from the spark plug well.
  10. Step 13
    PEUGEOT BOXER 2.5 TDI 4x4 Spark Plug replacement: online guides and video tutorials
    Clean dirt, dust and debris from inside the spark plug wells.
  11. Step 14
    Replacing Spark Plug on PEUGEOT BOXER Platform/Chassis (ZCT_) 1995 2.5 D by yourself
    Unscrew the spark plugs. Use the spark plug socket #16. Use a ratchet wrench.
  12. Step 15
    BOXER Platform/Chassis (ZCT_) 2.8 HDI 1996 Spark Plug DIY replacement workshop manual
    Take out the spark plugs. Use a telescoping magnet.
  13. Step 16
    Apply a thin layer of a special high temperature anti-seize lubricant to the threads of the new spark plugs.
    Step 17
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    Install the new spark plugs into their mounting seats. Use the spark plug socket #16.
  14. Step 18
    Step-by-step recommendations for DIY replacement PEUGEOT BOXER Platform/Chassis (ZCT_) 1998 2.8 HDI Spark Plug
    Screw new spark plugs and tighten them. Use the spark plug socket #16. Use a torque wrench. Tighten it to 28 nm torque.
    Replacement: spark plugs – PEUGEOT BOXER Platform/Chassis (ZCT_). AUTODOC recommends:
    Don't tighten the plugs with excessive force. Exceeding tightening torque can damage the thread connection. Be careful when working with a spark plug wrench. Its skewing can cause damage to the threaded connection.
  15. Step 19
    DIY replacement of Spark Plug on PEUGEOT BOXER Platform/Chassis (ZCT_) 2.5 TDI 1999 is not an issue anymore with our step-by-step tutorial
    Treat the ignition coil tips. Use high-temperature grease.
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