How to carry out replacement: Poly V-Belt 1.9 TDI Passat 3B6
Disclaimer
Change Passat 3B6 1.9 TDI Poly V-Belt yourself – manuals and video tutorials

How to change serpentine belt on VW PASSAT Variant (3B6) – replacement guide

downloads: 1
Views: 14
Download your free tutorial and fix VW PASSAT Variant (3B6) 2.5 TDI 4motion problems yourself Download for free 860.16 KB Poly V-Belt for Passat 3B6 Shop now
Leave a comment Open in a new tab
When to replace the Poly V-Belt on your VW PASSAT
Recommended replacement interval for the part category Serpentine belt : 30000 km
Important!
This replacement procedure can be used for:
VW PASSAT Variant (3B6) 1.8 T, VW PASSAT Variant (3B6) 2.0, VW PASSAT Variant (3B6) 2.0 4motion, VW PASSAT Variant (3B6) 1.8 T 20V, VW PASSAT Variant (3B6) 2.0, VW PASSAT Variant (3B6) 1.6 … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Poly V-Belt for PASSAT Variant (3B6) and other VW models
How to change Serpentine belt on Passat 3B6 1.9 TDI – step-by-step instructions for straightforward car repair Serpentine belt
How to change Serpentine belt on Passat B5 GP Estate (3BG, 3B6) – tips for proper car maintenance
Serpentine belt for Passat B5 GP Estate (3BG, 3B6) Petrol (102 hp)
Simple DIY car repair steps – Replacing Serpentine belt on Passat B5 GP Estate (3BG, 3B6)
Serpentine belt for Passat B5 GP Estate (3BG, 3B6) Petrol (115 hp)
Easy tricks to help you to replace Serpentine belt on Passat B5 GP Estate (3BG, 3B6)
Serpentine belt for Passat B5 GP Estate (3BG, 3B6) Petrol (150 hp)
Serpentine belt removal & installation, incredibly easy steps for Passat B5 GP Estate (3BG, 3B6)
Serpentine belt for Passat B5 GP Estate (3BG, 3B6) Petrol (115 hp)
Changing Serpentine belt on Passat B5 GP Estate (3BG, 3B6) – tips for first time repair
Serpentine belt for Passat B5 GP Estate (3BG, 3B6) Petrol (130 hp)
Main steps for Serpentine belt replacement on Passat B5 GP Estate (3BG, 3B6)
Serpentine belt for Passat B5 GP Estate (3BG, 3B6) Petrol (170 hp)
Tools
Replacement: serpentine belt – VW PASSAT Variant (3B6). Tools you might need:
Combination spanner #17
HEX bit No.H5
HEX bit No.H7
Ratchet wrench
Fender cover
Buy tools
AUTODOC recommends:
  • All work should be done with the engine stopped.
Replacement: serpentine belt – VW PASSAT Variant (3B6). Recommended sequence of steps:
  1. Step 1
    Open the hood.
    Step 2
    Use a fender protection cover to prevent damaging paintwork and plastic parts of the car.
    Step 3
    How to change Poly V-Belt on Passat 3B6 2000 - free PDF and video manuals
    Unscrew the engine cover fastener. Use HEX No.H5. Use a ratchet wrench.
  2. Step 4
    How to replace VW PASSAT Variant (3B6) 1.9 TDI 2001 Poly V-Belt - step-by-step manuals and video guides
    Remove the engine cover.
    AUTODOC recommends:
    Replacement: serpentine belt – VW PASSAT Variant (3B6). Do not use excessive force when removing the part as this may damage it.
  3. Step 5
    Lift the car using a jack or place it over an inspection pit.
    Step 6
    Passat 3B6 1.8 T 20V 2002 Poly V-Belt replacement: free workshop manuals
    Loosen the fastener of the AC compressor belt tensioner pulley. Use HEX No.H7. Use a ratchet wrench.
  4. Step 7
    Remove the V belt.
    Replacement: serpentine belt – VW PASSAT Variant (3B6). Professionals recommend:
    Check the condition of the tensioner pulley and idler pulley. Replace them if necessary.
    Step 8
    Changing Poly V-Belt on VW PASSAT Variant (3B6) 2.0 2003 by yourself
    Pull aside the V-ribbed belt tensioner pulley. Use a combination spanner #17.
  5. Step 9
    How to remove VW PASSAT 1.6 2004 Poly V-Belt - online easy-to-follow instructions
    Remove the V-ribbed belt.
    Replacement: serpentine belt – VW PASSAT Variant (3B6). Tip:
    Check the condition of the tensioner pulley and idler pulley. Replace them if necessary.
  6. Step 10
    How to replace Poly V-Belt on VW PASSAT Variant (3B6) 2005: download PDF manuals and video instructions
    Return the tensioner pulley to its initial position.
  7. Step 11
    Install the V-ribbed belt.
    Step 12
    How hard is it to do yourself: Poly V-Belt replacement on Passat 3B6 2.0 TDI 2000 - download illustrated guide
    Pull aside the V-ribbed belt tensioner pulley. Use a combination spanner #17.
Was this manual helpful?
Please rate this manual on a scale from 1 to 5. If you have any questions, feel free to ask us.
Users voted – 0
Searching for the right tyres?

Find out which tyre and wheel sizes are compatible with the VW Passat B5 GP Estate (3BG, 3B6) model.

Browse tyres

Popular maintenance tutorials for Passat 3B6

More manuals for Passat 3B6

Complete guides for changing the Alternator belt on different VW PASSAT models

Your profile is your personal assistant.

It can track car expenses, keep a car log and replacement schedule, and save favourite materials, notes and documents

Install the AUTODOC CLUB app!
Your personal car expenses manager, maintenance tips, reminders about upcoming appointments and service intervals, DIY repair instructions – all this on your phone.
VW PASSAT Variant (3B6) Poly V-Belt replace by yourself - Scan QR-code and download AUTODOC CLUB app
Scan

To download the app:

  • - scan the QR code
  • - download from App Store
  • - download from Google Play
DIY VW PASSAT Variant (3B6) Poly V-Belt replacement - online guide
Tips & tricks for your VW PASSAT Variant (3B6)
View more
  • How to change Alternator belt on VW PASSAT Variant (3B6) 1.9 TDI 4motion - replacement tricks
    What to do if your car heater isn't working | AUTODOC tips
    4K views
    Published on: 11/02/2021
  • Changing Auxiliary belt Passat 3B6 1.9 TDI - Replacement Tips
    5 car tips for a winter's day | AUTODOC tips
    5K views
    Published on: 05/02/2024
  • Maintenance Hacks - VW PASSAT Variant (3B6) 1.8 T 20V Poly V-belt replacement guide
    TOP 5 mistakes when replacing shock absorbers | AUTODOC tips
    8K views
    Published on: 15/06/2023
  • Replace Drive belt on Passat 3B6 - free video tips
    The most common problems when buying a used car | AUTODOC
    4K views
    Published on: 10/11/2022

Most commonly replaced car parts on VW PASSAT

Professional manuals for the most common VW models