How to carry out replacement: Poly V-Belt 2.5 D Peugeot Boxer Minibus
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Change Peugeot Boxer Minibus 2.8 HDi Poly V-Belt yourself – manuals and video tutorials

How to change serpentine belt on PEUGEOT Boxer Minibus (230) – replacement guide

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When to replace the Poly V-Belt on your PEUGEOT BOXER
Recommended replacement interval for the part category Serpentine belt : 2 year / 15000 km
Important!
This replacement procedure can be used for:
PEUGEOT BOXER Bus (230P) 2.5 TDI 4x4, PEUGEOT BOXER Bus (230P) 2.5 TDI, PEUGEOT BOXER Bus (230P) 2.5 TD 4x4, PEUGEOT BOXER Bus (230P) 2.5 D 4x4, PEUGEOT BOXER Bus (230P) 2.5 TD, PEUGEOT BOXER Bus (230P) 2.5 D … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Poly V-Belt for BOXER Bus (230P) and other PEUGEOT models
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Simple DIY car repair steps – Replacing Serpentine belt on Boxer Minibus (230)
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Easy tricks to help you to replace Serpentine belt on Boxer Minibus (230)
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Serpentine belt removal & installation, incredibly easy steps for Boxer Minibus (230)
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Changing Serpentine belt on Boxer Minibus (230) – tips for first time repair
Serpentine belt for Boxer Minibus (230) Diesel (107 hp)
Main steps for Serpentine belt replacement on Boxer Minibus (230)
Serpentine belt for Boxer Minibus (230) Diesel (107 hp)
Tools
Replacement: serpentine belt – PEUGEOT BOXER Bus (230P). List of the tools you'll need:
Square oil drain plug socket No.3/8”
Fender cover
Buy tools
Replacement: serpentine belt – PEUGEOT BOXER Bus (230P). AUTODOC recommends:
  • All work should be done with the engine stopped.
Replacement: serpentine belt – PEUGEOT BOXER Bus (230P). Recommended sequence of steps:
  1. Step 1
    Open the hood.
    Step 2
    Use a fender protection cover to prevent damaging paintwork and plastic parts of the car.
    Step 3
    Lift the car using a jack or place it over an inspection pit.
    Step 4
    How to change Poly V-Belt on Peugeot Boxer Minibus 1994 - free PDF and video manuals
    Pull aside the V-ribbed belt tensioner pulley. Use square oil drain plug socket No.3/8”
  2. Step 5
    How to replace PEUGEOT BOXER Bus (230P) 2.5 D 1995 Poly V-Belt - step-by-step manuals and video guides
    Remove the V-ribbed belt. Return the tensioner pulley to its initial position.
    Replacement: serpentine belt – PEUGEOT BOXER Bus (230P). AUTODOC experts recommend:
    Check the condition of the tensioner pulley and idler pulley. Replace them if necessary.
  3. Step 6
    Peugeot Boxer Minibus 2.5 TDI 1996 Poly V-Belt replacement: free workshop manuals
    Install the V-ribbed belt.
    Replacement: serpentine belt – PEUGEOT BOXER Bus (230P). Tip:
    Make sure that the V-ribbed belt fits all pulleys snugly.
  4. Step 7
    Changing Poly V-Belt on PEUGEOT BOXER Bus (230P) 1.9 TD 1997 by yourself
    Pull aside the V-ribbed belt tensioner pulley. Use square oil drain plug socket No.3/8”
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