Important!

This replacement procedure can be used for:
VW TOURAN (1T1, 1T2) 1.9 TDI, VW TOURAN (1T1, 1T2) 1.6 FSI, VW TOURAN (1T1, 1T2) 2.0 TDI, VW TOURAN (1T1, 1T2) 1.6, VW TOURAN (1T1, 1T2) 2.0 FSI, VW TOURAN (1T1, 1T2) 1.9 TDI, VW TOURAN (1T1, 1T2) 2.0 TDI 16V, VW TOURAN (1T1, 1T2) 1.9 TDI, VW TOURAN (1T1, 1T2) 2.0 TDI, VW TOURAN (1T1, 1T2) 2.0 EcoFuel, VW TOURAN (1T1, 1T2) 1.4 TSI, VW TOURAN (1T1, 1T2) 1.4 TSI, VW TOURAN (1T1, 1T2) 1.4 TSI EcoFuel … View more

The steps may slightly vary depending on the car design.

How to change rear shock absorber on VW TOURAN 1 (1T1, 1T2) [TUTORIAL AUTODOC]

All the parts you need to replace – Shock Absorber for TOURAN (1T1, 1T2) and other VW models

Alternative products

Shock absorber

Replacement: shock absorbers – VW Touran 1T1 1T2. Tools you need:

                      Wire brush
                    
                      WD-40 spray
                    
                      Brake cleaner 
                    
                      Copper grease 
                    
                      Combination spanner #18
                    
                      Combination spanner #21
                    
                      Drive socket # 16 
                    
                      Drive socket # 17 
                    
                      Drive socket # 18 
                    
                      Drive socket # 21 
                    
                      Wheel impact socket #17
                    
                      Ratchet wrench
                    
                      Torque wrench
                    
                      Hammer
                    
                      Tap wrench
                    
                      Crow bar
                    
                      Shock absorber socket DD №6
                    
                      Vice
                    
                      Hydraulic transmission jack
                    
                      Wheel chock

Buy tools

Replacement: shock absorbers – VW Touran 1T1 1T2. Professionals recommend:

Both shock absorbers of the rear suspension should be replaced simultaneously.
The replacement procedure is identical for the left and right shock absorbers of the rear suspension.
All work should be done with the engine stopped.

Replacement: shock absorbers – VW Touran 1T1 1T2. Recommended sequence of steps:

Step 1

Secure the wheels with chocks.
Step 2

Loosen the wheel mounting bolts. Use wheel impact socket #17.
Step 3

Raise the rear of the car and secure on supports.
Step 4

Unscrew the wheel bolts.

Replacement: shock absorbers – VW Touran 1T1 1T2. Tip:
To avoid injury, hold up the wheel when unscrewing the bolts.
Step 5

Remove the wheel.
Step 6

Clean all joints of the arm. Use a wire brush. Use WD-40 spray.
Step 7

Make a mark on the camber adjustment bolt.
Step 8

Unscrew the arm fastening to the beam. Use a combination spanner #18. Use a drive socket #18. Use a ratchet wrench.
Step 9

Support the arm. Use a hydraulic transmission jack.
Step 10

Clean the exhaust system fastener. Use WD-40 spray.
Step 11

Remove the exhaust system fastener. Use a crowbar.
Step 12

Remove the fastening bolt. Use a crowbar. Use a hammer.
Step 13

Remove the support from under the arm.

AUTODOC recommends:
Replacement: shock absorbers – VW Touran 1T1 1T2. Lower the transmission jack smoothly, without jerks, to avoid damaging components and mechanisms.
Step 14

Take out the spring.
Step 15

Clean the shock absorber fasteners. Use a wire brush. Use WD-40 spray.
Step 16

Unscrew the lower fastener of the shock absorber. Use a drive socket #16. Use a tap wrench.
Step 17

Unscrew the upper fastener of the shock absorber. Use a drive socket #16. Use a tap wrench.

Replacement: shock absorbers – VW Touran 1T1 1T2. AUTODOC recommends:
To avoid injuries, hold the shock absorber when undoing the fastening bolts.
Step 18

Remove the shock absorber.
Step 19

Grip the shock absorber in a vice.
Step 20

Remove the protective cap of the shock absorber mount. Use a crowbar.
Step 21

Clean the shock absorber rod fastener. Use a wire brush. Use WD-40 spray.
Step 22

Remove the shock absorber piston rod fastening. Use a shock absorber socket DD№6. Use a drive socket #17. Use a ratchet wrench.
Step 23

Remove the shock absorber mount, boot and bump stop.

Replacement: shock absorbers – VW Touran 1T1 1T2. Tip from AUTODOC:
Examine the shock absorber dust cap and the bump stop. Replace them if necessary. Before installing a new shock absorber you should pump it manually 3-5 times.
Step 24

Install the mount, boot and bump stop onto a new shock absorber.
Step 25

Screw the shock strut piston rod upper fastening. Use a shock absorber socket DD№6. Use a drive socket #17. Use a torque wrench. Tighten it to 25 Nm torque.
Step 26

Treat the shock absorber rod fastener. Use copper grease.
Step 27

Install the protective cap of the shock absorber mount.
Step 28

Release the vice and take out the shock absorber.
Step 29

Clean the shock absorber mounting seats. Use a wire brush. Use WD-40 spray.
Step 30

Place the shock absorber in the wheel arch and secure it.

AUTODOC recommends:
Important! Hold the shock absorber while screwing in the fastening bolts. VW Touran 1T1 1T2
Step 31

Tighten the top shock absorber fastening. Use a drive socket #16. Use a torque wrench. Tighten it to 50 Nm torque.+45°

AUTODOC recommends:
Important! Be sure to use new fasteners.
Step 32

Screw in the lower fastener of the shock absorber. Use a drive socket #21. Use a combination spanner #21.
Step 33

Support the arm. Use a hydraulic transmission jack.
Step 34

Tighten the lower fastener of the shock absorber. Use a combination spanner #21. Use a drive socket #21. Use a torque wrench. Tighten it to 180 Nm torque.
Step 35

Remove the support from under the arm.

AUTODOC recommends:
VW Touran 1T1 1T2 – Do not lower the transmission jack sharply to avoid damaging components and mechanisms of the car.
Step 36

Install the coil spring together with the rubber mounts into the mounting seats.
Step 37

Clean the mounting seats and the thread of the suspension arm. Use a wire brush. Use WD-40 spray.
Step 38

Support the arm. Use a hydraulic transmission jack.
Step 39

Install the fastening bolt.

Replacement: shock absorbers – VW Touran 1T1 1T2. Tip from AUTODOC experts:
Adjust the position of the alignment bolt according to the mark.
Step 40

Remove the support from under the arm.

AUTODOC recommends:
Replacement: shock absorbers – VW Touran 1T1 1T2. Lower the transmission jack smoothly, without jerks, to avoid damaging components and mechanisms.
Step 41

Tighten the fastener connecting the control arm to the rear subframe. Use a combination spanner #18. Use a drive socket #18. Use a torque wrench. Tighten it to 95 Nm torque.
Step 42

Clean the exhaust system fastener. Use WD-40 spray.
Step 43

Install the exhaust system fastener.
Step 44

Treat the shock absorber fasteners. Treat all joints of the arm. Use copper grease.
Step 45

Treat the surface where the brake disc contacts the wheel rim. Use copper grease.
Step 46

Clean the brake disk surface. Use a brake cleaner.

AUTODOC recommends:
Replacement: shock absorbers – VW Touran 1T1 1T2. After applying the spray, wait a few minutes.
Step 47

Install the wheel.

Replacement: shock absorbers – VW Touran 1T1 1T2. AUTODOC experts recommend:
To avoid injury, hold up the wheel when screwing in the fastening bolts.
Step 48

Screw in the wheel bolts. Use wheel impact socket #17.
Step 49

Lower the car and working in a cross order, tighten the wheel bolts. Use a torque wrench. Tighten it to 120 nm torque.
Step 50

Remove the jacks and chocks.

Was this manual helpful?

Please rate this manual on a scale from 1 to 5. If you have any questions, feel free to ask us.

Need New Tyres?

Find out which tyre and wheel sizes are compatible with the VW Touran I (1T1, 1T2) model

Touran Mk1 tyre size

How to change front suspension strut on VW Touran 1T1 1T2 – replacement guide

Free download PDF
4.3 MB
How to change rear coil springs on VW Touran 1T1 1T2 – replacement guide

Free download PDF
1.77 MB
How to change front coil springs on VW Touran 1T1 1T2 – replacement guide

Free download PDF
4.18 MB
How to change front brake pads on VW Touran 1T1 1T2 – replacement guide

Free download PDF
1.73 MB
How to change rear brake pads on VW Touran 1T1 1T2 – replacement guide

Free download PDF
1.46 MB
How to change front brake discs on VW Touran 1T1 1T2 – replacement guide

Free download PDF
2.14 MB

How to change front suspension strut on VW Touran 1T1 1T2 – replacement guide

Free download PDF
4.3 MB
How to change rear shock absorbers on VW Touran 1T3 – replacement guide

Free download PDF
2.95 MB
How to change front suspension strut on VW Touran 1T3 – replacement guide

Free download PDF
5.03 MB
How to change rear shock absorbers on VW Touran (5T1) – replacement guide

Free download PDF
2.84 MB
How to change suspension strut on a car – replacement tutorial

Universal

Free download PDF
1.53 MB
How to change front suspension strut on VW Polo 9N – replacement guide

Free download PDF
4.34 MB

Unlock your car maintenance assistant!

Track expenses, manage logs, schedule replacements, and more.

TOP 5 mistakes during DIY oil change | AUTODOC tips

36K views

Published on: 17/06/2021
7 signs of faulty fuel injectors | AUTODOC tips

9K views

Published on: 09/01/2025
How to inspect and troubleshoot your car heater when it’s not working

5K views

Published on: 11/02/2021
5 tools that make car repair incredibly simple | AUTODOC tips

47K views

Published on: 25/01/2024