How to carry out replacement: Brake Discs 1.9 TDI Passat 3B6
Disclaimer
Change Passat 3B6 1.9 TDI Brake Discs yourself – manuals and video tutorials

How to change rear brake discs on VW Passat B5 Variant – replacement guide

downloads: 2
Views: 117
Download your free tutorial and fix VW PASSAT Variant (3B6) 2.5 TDI 4motion problems yourself Download for free 1.51 MB Brake Discs for Passat 3B6 Shop now
Leave a comment Open in a new tab
When to replace the Brake Discs on your VW PASSAT
Recommended replacement interval for the part category Brake disc : 50000 km
Important!
This replacement procedure can be used for:
VW PASSAT Variant (3B6) 1.9 TDI, VW PASSAT Variant (3B6) 1.6, VW PASSAT Variant (3B6) 2.0, VW PASSAT Variant (3B6) 2.3 VR5, VW PASSAT Variant (3B6) 1.8 T 20V, VW PASSAT Variant (3B6) 2.5 TDI, VW PASSAT Variant (3B6) 2.0, VW PASSAT Variant (3B6) 2.5 TDI, VW PASSAT Variant (3B6) 2.0 TDI, VW PASSAT Variant (3B6) 1.8 T, VW PASSAT Variant (3B6) 2.8 … View more

The steps may slightly vary depending on the car design.

How to change rear brake discs / rear brake rotors on VW PASSAT 5 (B5) [TUTORIAL AUTODOC]

video
Published on: 02/12/2019
6K views
All the parts you need to replace – Brake Discs for PASSAT Variant (3B6) and other VW models
Alternative products
How to change Brake disc on Passat 3B6 1.9 TDI – step-by-step instructions for straightforward car repair Brake disc
C4A003ABE ABE Brake disc
13,18 GBP
Shop
A1401P LPR Brake disc
13,42 GBP
Shop
82B0009 RIDEX Brake disc
13,44 GBP
Shop
DDF321 FERODO Brake disc
14,87 GBP
Shop
V10-40018 VAICO Brake disc
15,30 GBP
Shop
82B0009P RIDEX PLUS Brake disc
15,81 GBP
Shop
BG2746 DELPHI Brake disc
16,19 GBP
Shop
08.5743.11 BREMBO Brake disc
17,20 GBP
Shop
08.5743.14 BREMBO Brake disc
18,33 GBP
Shop
SKAD-2008 STARK Brake disc
19,03 GBP
Shop
Tools
Replacement: brake discs – VW Passat B5 Variant. List of the tools you'll need:
Wire brush
WD-40 spray
Brake cleaner
Copper grease
Combination spanner #13
Combination spanner #15
Drive socket # 13
Wheel impact socket #17
Brake caliper wind back tool
Ratchet wrench
Torque wrench
Wheel chock
Buy tools
Replacement: brake discs – VW Passat B5 Variant. Tip from AUTODOC experts:
  • Replace the brake disks on the car VW Passat B5 Variant in complete set for each axis. Regardless of the state of components. This will ensure even braking.
  • The replacement procedure is identical for both brake disks on the same axle.
  • When changing the brake discs, always replace the brake pads.
  • All work should be done with the engine stopped.
Replacement: brake discs – VW Passat B5 Variant. Use the following procedure:
  1. Step 1
    How to change Brake Discs on Passat 3B6 2000 - free PDF and video manuals
    Open the bonnet. Unscrew the brake fluid reservoir cap.
  2. Step 2
    How to replace VW PASSAT Variant (3B6) 1.9 TDI 2001 Brake Discs - step-by-step manuals and video guides
    Secure the wheels with chocks.
  3. Step 3
    Passat 3B6 1.8 T 20V 2002 Brake Discs replacement: free workshop manuals
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  4. Step 4
    Changing Brake Discs on VW PASSAT Variant (3B6) 2.0 2003 by yourself
    Raise the rear of the car and secure on supports.
  5. Step 5
    How to remove VW PASSAT 1.6 2004 Brake Discs - online easy-to-follow instructions
    Unscrew the wheel bolts.
    Replacement: brake discs – VW Passat B5 Variant. AUTODOC recommends:
    To avoid injury, hold up the wheel when unscrewing the bolts.
  6. Step 6
    How to replace Brake Discs on VW PASSAT Variant (3B6) 2005: download PDF manuals and video instructions
    Remove the wheel.
  7. Step 7
    How hard is it to do yourself: Brake Discs replacement on Passat 3B6 2.0 TDI 2000 - download illustrated guide
    Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
  8. Step 8
    Need to know how to renew Brake Discs on VW PASSAT 2001? This free workshop manual will help you to do it yourself
    Unscrew the brake caliper fastening. Use a combination spanner #13. Use a combination spanner #15. Use a ratchet wrench.
  9. Step 9
    Changing of Brake Discs on Passat 3B6 2002 won't be an issue if you follow this illustrated step-by-step guide
    Remove the brake caliper. Use a crowbar.
    Replacement: brake discs – VW Passat B5 Variant. Professionals recommend:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur. Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
  10. Step 10
    VW PASSAT 1.9 TDI Brake Discs replacement: online guides and video tutorials
    Remove the brake pads. Use a crowbar.
  11. Step 11
    Replacing Brake Discs on Passat 3B6 2004 1.9 TDI by yourself
    Remove the brake disc.
  12. Step 12
    PASSAT Variant (3B6) 1.6 2005 Brake Discs DIY replacement workshop manual
    Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.
    Replacement: brake discs – VW Passat B5 Variant. Tip from AUTODOC:
    After applying the spray, wait a few minutes.
  13. Step 13
    How to change Brake Discs on VW PASSAT Variant (3B6) 2000 - tips and tricks
    Clean the hub. Use a wire brush. Treat the contacting surface. Use copper grease.
  14. Step 14
    Step-by-step recommendations for DIY replacement Passat 3B6 2001 1.6 Brake Discs
    Install the brake disc.
Was this manual helpful?
Please rate this manual on a scale from 1 to 5. If you have any questions, feel free to ask us.
Users voted – 0
Searching for the right tyres?

Find out which tyre and wheel sizes are compatible with the VW Passat B5 GP Estate (3BG, 3B6) model.

Passat 3B6 tyre size

Popular maintenance tutorials for Passat 3B6

More manuals for Passat 3B6

Complete guides for changing the Brake rotors on different VW PASSAT models

Your profile is your personal assistant.

It can track car expenses, keep a car log and replacement schedule, and save favourite materials, notes and documents

Install the AUTODOC CLUB app!
Your personal car expenses manager, maintenance tips, reminders about upcoming appointments and service intervals, DIY repair instructions – all this on your phone.
VW PASSAT Variant (3B6) Brake Discs replace by yourself - Scan QR-code and download AUTODOC CLUB app
Scan

To download the app:

  • - scan the QR code
  • - download from App Store
  • - download from Google Play
Autodoc CLUB App icon
DIY VW PASSAT Variant (3B6) Brake Discs replacement - online guide
Tips & tricks for your VW PASSAT Variant (3B6)
View more
  • How to change Brake rotors on VW PASSAT Variant (3B6) 1.9 TDI 4motion - replacement tricks
    What to check when buying a used car | AUTODOC tips
    5K views
    Published on: 24/10/2020
  • Changing Brake disc Passat 3B6 1.9 TDI - Replacement Tips
    Things you should never do with your manual transmission | AUTODOC tips
    6K views
    Published on: 20/10/2020
  • Maintenance Hacks - VW PASSAT Variant (3B6) 1.8 T 20V Brake disc kit replacement guide
    The most common problems when buying a used car | AUTODOC
    4K views
    Published on: 10/11/2022
  • Replace Disc brake set on Passat 3B6 - free video tips
    5 car interior cleaning mistakes | AUTODOC tips
    6K views
    Published on: 26/05/2022

Most commonly replaced car parts on VW PASSAT

Professional manuals for the most common VW models