How to carry out replacement: Brake Discs 2.0 TDI Passat 3g5
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Change Passat 3g5 1.6 TDI Brake Discs yourself – manuals and video tutorials

How to change front brake discs on VW Passat Variant (3G5, CB5) – replacement guide

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Download your free tutorial and fix VW Passat Variant (3G5, CB5) 2.0 TDI 4motion problems yourself Download for free 2.19 MB Brake Discs for Passat 3g5 Shop now
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When to replace the Brake Discs on your VW PASSAT
Recommended replacement interval for the part category Brake disc : 50000 km
Important!
This replacement procedure can be used for:
VW Passat Variant (3G5, CB5) 1.4 TSI, VW Passat Variant (3G5, CB5) 2.0 TDI, VW Passat Variant (3G5, CB5) 2.0 TDI 4motion, VW Passat Variant (3G5, CB5) 1.4 TSI, VW Passat Variant (3G5, CB5) 1.6 TDI, VW Passat Variant (3G5, CB5) 2.0 TDI, VW Passat Variant (3G5, CB5) 2.0 TDI 4motion, VW Passat Variant (3G5, CB5) 1.4 TSI 4motion, VW Passat Variant (3G5, CB5) 1.8 TSI, VW Passat Variant (3G5, CB5) 2.0 TDI 4motion, VW Passat Variant (3G5, CB5) 2.0 TSI, VW Passat Variant (3G5, CB5) 2.0 TSI 4motion, VW Passat Variant (3G5, CB5) 1.4 GTE Hybrid, VW Passat Variant (3G5, CB5) 2.0 TDI, VW Passat Variant (3G5, CB5) 1.5 TSI, VW Passat Variant (3G5, CB5) 2.0 TSI 4motion, VW Passat Variant (3G5, CB5) 2.0 TSI, VW Passat Variant (3G5, CB5) 2.0 TDI, VW Passat Variant (3G5, CB5) 2.0 TDI 4motion, VW Passat Variant (3G5, CB5) 2.0 TDI … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

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Tools
Replacement: brake discs – VW PASSAT Variant (3G5). List of the tools you'll need:
Wire brush
Nylon cleaning brush
WD-40 spray
Brake cleaner
Copper grease
Torque wrench
Drive socket # 21
HEX bit No.H7
Torx bit T27
Torx bit T30
Wheel impact socket #17
Ratchet wrench
Tap wrench
Rubber mallet
Impact screwdriver
Brake caliper wind back tool
Crow bar
Wheel chock
Buy tools
AUTODOC recommends:
  • Replace the brake disks on the car VW PASSAT Variant (3G5) in complete set for each axis. Regardless of the state of components. This will ensure even braking.
  • The replacement procedure is identical for both brake disks on the same axle.
  • When changing the brake discs, always replace the brake pads.
  • Please note: all work on the car – VW PASSAT Variant (3G5) – should be done with the engine switched off.
Carry out replacement in the following order:
  1. Step 1
    Open the hood.
    Step 2
    How to change Brake Discs on Passat 3g5 2014 - free PDF and video manuals
    Clean the brake fluid reservoir cap. Use a brake cleaner.
    AUTODOC recommends:
    Replacement: brake discs – VW PASSAT Variant (3G5). After applying the spray, wait a few minutes.
  2. Step 3
    How to replace VW Passat Variant (3G5, CB5) 2.0 TDI 2015 Brake Discs - step-by-step manuals and video guides
    Unscrew the engine solenoid valve bracket. Use Torx T27. Use a ratchet wrench.
  3. Step 4
    Passat 3g5 2.0 TDI 4motion 2016 Brake Discs replacement: free workshop manuals
    Unscrew the brake fluid reservoir cap.
  4. Step 5
    Secure the wheels with chocks.
    Step 6
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    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  5. Step 7
    Raise the front of the car and secure on supports.
    Step 8
    How to remove VW PASSAT 1.4 TSI 2018 Brake Discs - online easy-to-follow instructions
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Important! Hold the wheel while unscrewing the fastening bolts. VW PASSAT Variant (3G5)
  6. Step 9
    How to replace Brake Discs on VW Passat Variant (3G5, CB5) 2019: download PDF manuals and video instructions
    Remove the wheel.
  7. Step 10
    How hard is it to do yourself: Brake Discs replacement on Passat 3g5 2.0 TDI 2020 - download illustrated guide
    Spread the brake pads. Use a crowbar.
  8. Step 11
    Need to know how to renew Brake Discs on VW PASSAT 2021? This free workshop manual will help you to do it yourself
    Remove the dust boot caps of the brake caliper guide pins. Use a crowbar.
  9. Step 12
    Changing of Brake Discs on Passat 3g5 2022 won't be an issue if you follow this illustrated step-by-step guide
    Unscrew the brake caliper fastening. Use HEX No.H7. Use a ratchet wrench.
  10. Step 13
    VW PASSAT 1.6 TDI Brake Discs replacement: online guides and video tutorials
    Detach the brake caliper retaining spring. Use a crowbar.
  11. Step 14
    Replacing Brake Discs on Passat 3g5 2024 2.0 TDI by yourself
    Remove the brake caliper.
    Replacement: brake discs – VW PASSAT Variant (3G5). Tip:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur. Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
  12. Step 15
    Passat Variant (3G5, CB5) 1.4 TSI 2014 Brake Discs DIY replacement workshop manual
    Remove the brake pads.
  13. Step 16
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    Clean the brake caliper bracket fasteners. Use a wire brush. Use WD-40 spray.
  14. Step 17
    Step-by-step recommendations for DIY replacement Passat 3g5 2016 1.4 TSI Brake Discs
    Unscrew the caliper bracket fastening. Use a drive socket #21. Use a ratchet wrench. Use a tap wrench.
  15. Step 18
    DIY replacement of Brake Discs on VW Passat Variant (3G5, CB5) 1.6 TDI 2017 is not an issue anymore with our step-by-step tutorial
    Remove the caliper bracket.
  16. Step 19
    How to change Brake Discs on Passat 3g5 2014 - free PDF and video manuals
    Clean the brake disc fastener. Use a wire brush. Use WD-40 spray.
  17. Step 20
    How to replace VW Passat Variant (3G5, CB5) 2.0 TDI 2015 Brake Discs - step-by-step manuals and video guides
    Unscrew the brake disc fastening. Use Torx T30. Use an impact screwdriver.
  18. Step 21
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    Remove the brake disc. Use a rubber mallet.
  19. Step 22
    Changing Brake Discs on VW Passat Variant (3G5, CB5) 1.4 GTE Hybrid 2017 by yourself
    Clean the hub. Use a wire brush. Treat the contacting surface. Use copper grease.
  20. Step 23
    How to remove VW PASSAT 1.4 TSI 2018 Brake Discs - online easy-to-follow instructions
    Install the brake disc.
  21. Step 24
    How to replace Brake Discs on VW Passat Variant (3G5, CB5) 2019: download PDF manuals and video instructions
    Tighten the brake disc fastening. Use Torx T30. Use a torque wrench. Tighten it to 4 Nm torque.
  22. Step 25
    How hard is it to do yourself: Brake Discs replacement on Passat 3g5 2.0 TDI 2020 - download illustrated guide
    Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.
    AUTODOC recommends:
    Replacement: brake discs – VW PASSAT Variant (3G5). After applying the spray, wait a few minutes.
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