How to carry out replacement: Brake Discs 1.8 Vauxhall Zafira B
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Change Vauxhall Zafira B 1.6 Brake Discs yourself – manuals and video tutorials

How to change rear brake discs on VAUXHALL Zafira Mk II (B) (A05) – replacement guide

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Download your free tutorial and fix VAUXHALL Zafira Mk II (B) (A05) 1.9 CDTI problems yourself Download for free 1.29 MB Brake Discs for Vauxhall Zafira B Shop now
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When to replace the Brake Discs on your VAUXHALL ZAFIRA
Recommended replacement interval for the part category Brake disc : 50000 km
Important!
This replacement procedure can be used for:
VAUXHALL Zafira Mk II (B) (A05) 1.7 CDTI, VAUXHALL Zafira Mk II (B) (A05) 1.6, VAUXHALL Zafira Mk II (B) (A05) 1.8, VAUXHALL Zafira Mk II (B) (A05) 2.2, VAUXHALL Zafira Mk II (B) (A05) 1.9 CDTI, VAUXHALL Zafira Mk II (B) (A05) 2.0, VAUXHALL Zafira Mk II (B) (A05) 2.0, VAUXHALL Zafira Mk II (B) (A05) 1.9 CDTI, VAUXHALL Zafira Mk II (B) (A05) 1.6, VAUXHALL Zafira Mk II (B) (A05) 1.7 CDTI … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Brake Discs for Zafira Mk II (B) (A05) and other VAUXHALL models
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Tools
Replacement: brake discs – VAUXHALL ZAFIRA Mk II (B) (M75). List of the tools you'll need:
Wire brush
WD-40 spray
Brake cleaner
Copper grease
Torx bit T30
Drive socket # E18
Wheel impact socket #17
Ratchet wrench
Torque wrench
Flat Screwdriver
Wheel chock
Buy tools
Replacement: brake discs – VAUXHALL ZAFIRA Mk II (B) (M75). AUTODOC experts recommend:
  • Replace the brake disks on the car VAUXHALL ZAFIRA Mk II (B) (M75) in complete set for each axis. Regardless of the state of components. This will ensure even braking.
  • The replacement procedure is identical for both brake disks on the same axle.
  • When changing the brake discs, always replace the brake pads.
  • Warning! Shut down the engine before starting any work – VAUXHALL ZAFIRA Mk II (B) (M75).
Carry out replacement in the following order:
  1. Step 1
    Open the bonnet. Unscrew the brake fluid reservoir cap.
    Step 2
    How to change Brake Discs on Vauxhall Zafira B 2005 - free PDF and video manuals
    Secure the wheels with chocks.
  2. Step 3
    How to replace VAUXHALL Zafira Mk II (B) (A05) 1.8 2006 Brake Discs - step-by-step manuals and video guides
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  3. Step 4
    Raise the rear of the car and secure on supports.
    Step 5
    Vauxhall Zafira B 1.9 CDTI 2007 Brake Discs replacement: free workshop manuals
    Unscrew the wheel bolts.
    Replacement: brake discs – VAUXHALL ZAFIRA Mk II (B) (M75). Tip:
    To avoid injury, hold up the wheel when unscrewing the bolts.
  4. Step 6
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    Remove the wheel.
  5. Step 7
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    Clean the brake caliper bracket fasteners. Use a wire brush. Use WD-40 spray.
  6. Step 8
    How to replace Brake Discs on VAUXHALL Zafira Mk II (B) (A05) 2010: download PDF manuals and video instructions
    Unscrew the caliper bracket fastening. Use a drive socket #E18. Use a ratchet wrench.
  7. Step 9
    Remove the fastening bolts (2 pieces).
    Step 10
    How hard is it to do yourself: Brake Discs replacement on Vauxhall Zafira B 1.8 2011 - download illustrated guide
    Remove the brake caliper together with its bracket. Use a flat screwdriver.
    Replacement: brake discs – VAUXHALL ZAFIRA Mk II (B) (M75). AUTODOC recommends:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
  8. Step 11
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    Clean the brake disc fastener. Use a wire brush. Use WD-40 spray.
  9. Step 12
    Changing of Brake Discs on Vauxhall Zafira B 2013 won't be an issue if you follow this illustrated step-by-step guide
    Unscrew the brake disc fastening. Use Torx T30. Use a ratchet wrench.
  10. Step 13
    VAUXHALL ZAFIRA 1.6 Brake Discs replacement: online guides and video tutorials
    Remove the brake disc.
  11. Step 14
    Replacing Brake Discs on Vauxhall Zafira B 2005 1.8 by yourself
    Clean the hub. Use a wire brush. Treat the contacting surface. Use copper grease.
  12. Step 15
    Zafira Mk II (B) (A05) 2.2 2006 Brake Discs DIY replacement workshop manual
    Install the brake disc.
  13. Step 16
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    Tighten the brake disc fastening. Use Torx T30. Use a torque wrench. Tighten it to 4 Nm torque.
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