How to carry out replacement: Brake Discs 1.8 Vauxhall Zafira B
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Change Vauxhall Zafira B 1.6 Brake Discs yourself – manuals and video tutorials

How to change front brake discs on VAUXHALL Zafira Mk II (B) (A05) – replacement guide

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When to replace the Brake Discs on your VAUXHALL ZAFIRA
Recommended replacement interval for the part category Brake disc : 50000 km
Important!
This replacement procedure can be used for:
VAUXHALL Zafira Mk II (B) (A05) 1.6, VAUXHALL Zafira Mk II (B) (A05) 1.8, VAUXHALL Zafira Mk II (B) (A05) 1.6, VAUXHALL Zafira Mk II (B) (A05) 1.8 … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Brake Discs for Zafira Mk II (B) (A05) and other VAUXHALL models
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Brake disc for Zafira Mk2 (B) (A05) Petrol (120 hp)
Tools
Replacement: brake discs – VAUXHALL ZAFIRA Mk II (B) (M75). List of the tools you'll need:
Wire brush
Nylon cleaning brush
WD-40 spray
Brake cleaner
Copper grease
Drive socket # 18
HEX bit No.H5.
HEX bit No.H7.
Wheel impact socket #17
Ratchet wrench
Torque wrench
Brake caliper wind back tool
Flat Screwdriver
Crow bar
Pliers
Wheel chock
Buy tools
Replacement: brake discs – VAUXHALL ZAFIRA Mk II (B) (M75). AUTODOC recommends:
  • Replace the brake disks on the car VAUXHALL ZAFIRA Mk II (B) (M75) in complete set for each axis. Regardless of the state of components. This will ensure even braking.
  • The replacement procedure is identical for both brake disks on the same axle.
  • When changing the brake discs, always replace the brake pads.
  • All work should be done with the engine stopped.
Replacement: brake discs – VAUXHALL ZAFIRA Mk II (B) (M75). Use the following procedure:
  1. Step 1
    Open the bonnet. Unscrew the brake fluid reservoir cap.
    Step 2
    How to change Brake Discs on Vauxhall Zafira B 2005 - free PDF and video manuals
    Secure the wheels with chocks.
  2. Step 3
    How to replace VAUXHALL Zafira Mk II (B) (A05) 1.8 2006 Brake Discs - step-by-step manuals and video guides
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  3. Step 4
    Raise the front of the car and secure on supports.
    Step 5
    Vauxhall Zafira B 1.9 CDTI 2007 Brake Discs replacement: free workshop manuals
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Important! Hold the wheel while unscrewing the fastening bolts. VAUXHALL ZAFIRA Mk II (B) (M75)
  4. Step 6
    Changing Brake Discs on VAUXHALL Zafira Mk II (B) (A05) 1.7 CDTI 2008 by yourself
    Remove the wheel.
  5. Step 7
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    Detach the brake caliper retaining spring. Use a flat screwdriver.
  6. Step 8
    How to replace Brake Discs on VAUXHALL Zafira Mk II (B) (A05) 2010: download PDF manuals and video instructions
    Remove the dust boot caps of the brake caliper guide pins. Use a flat screwdriver.
  7. Step 9
    Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
    Step 10
    How hard is it to do yourself: Brake Discs replacement on Vauxhall Zafira B 1.8 2011 - download illustrated guide
    Unscrew the brake caliper fastening. Use HEX No.H7. Use a ratchet wrench.
  8. Step 11
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    Spread the brake pads. Use a crowbar.
  9. Step 12
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    Remove the brake caliper.
    Replacement: brake discs – VAUXHALL ZAFIRA Mk II (B) (M75). Professionals recommend:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur. Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
  10. Step 13
    VAUXHALL ZAFIRA 1.6 Brake Discs replacement: online guides and video tutorials
    Remove the brake pads.
  11. Step 14
    Replacing Brake Discs on Vauxhall Zafira B 2005 1.8 by yourself
    Clean the brake caliper bracket fasteners. Use a wire brush. Use WD-40 spray.
  12. Step 15
    Zafira Mk II (B) (A05) 2.2 2006 Brake Discs DIY replacement workshop manual
    Unscrew the caliper bracket fastening. Use a drive socket #18. Use a ratchet wrench.
  13. Step 16
    Remove the fastening bolts (2 pieces).
    Step 17
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    Remove the caliper bracket.
  14. Step 18
    Step-by-step recommendations for DIY replacement Vauxhall Zafira B 2008 2.2 Brake Discs
    Clean the brake disc fastener. Use a wire brush. Use WD-40 spray.
  15. Step 19
    DIY replacement of Brake Discs on VAUXHALL Zafira Mk II (B) (A05) 1.6 2009 is not an issue anymore with our step-by-step tutorial
    Unscrew the brake disc fastening. Use HEX No.H5. Use a ratchet wrench.
  16. Step 20
    How to change Brake Discs on Vauxhall Zafira B 2005 - free PDF and video manuals
    Remove the brake disc.
  17. Step 21
    How to replace VAUXHALL Zafira Mk II (B) (A05) 1.8 2006 Brake Discs - step-by-step manuals and video guides
    Clean the hub. Use a wire brush. Treat the contacting surface. Use copper grease.
  18. Step 22
    Vauxhall Zafira B 1.9 CDTI 2007 Brake Discs replacement: free workshop manuals
    Install the brake disc.
  19. Step 23
    Changing Brake Discs on VAUXHALL Zafira Mk II (B) (A05) 1.7 CDTI 2008 by yourself
    Tighten the brake disc fastening. Use HEX No.H5. Use a torque wrench. Tighten it to 7 Nm torque.
  20. Step 24
    How to remove VAUXHALL ZAFIRA 2.2 2009 Brake Discs - online easy-to-follow instructions
    Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.
    AUTODOC recommends:
    Replacement: brake discs – VAUXHALL ZAFIRA Mk II (B) (M75). After applying the spray, wait a few minutes.
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