How to carry out replacement: Fuel Filter 2.0 D Volvo S40 Mk2
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Change Volvo S40 Mk2 D5 Fuel Filter yourself – manuals and video tutorials

How to change fuel filter on VOLVO S40 II (MS, 544) – replacement guide

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When to replace the Fuel Filter on your VOLVO S40
Recommended replacement interval for the part category Fuel filter : 1 year / 20000 km
Important!
This replacement procedure can be used for:
VOLVO S40 II (544) 1.6 D … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Fuel Filter for S40 II (544) and other VOLVO models
Alternative products
How to change Fuel filter on Volvo S40 Mk2 2.0 D – step-by-step instructions for straightforward car repair Fuel filter
Tools
Replacement: fuel filter – VOLVO S40 II (MS). Tools you might need:
All-purpose cleaning spray
Drive socket # 8
Drive socket # 10
Ratchet wrench
Flat Screwdriver
Fender cover
Buy tools
Replacement: fuel filter – VOLVO S40 II (MS). Professionals recommend:
  • Ensure adequate ventilation of the workplace. Fuel vapors are poisonous.
  • All work should be done with the engine stopped.
Replacement: fuel filter – VOLVO S40 II (MS). Recommended sequence of steps:
  1. Step 1
    Open the hood. Use a fender protection cover to prevent damaging paintwork and plastic parts of the car.
    Step 2
    How to change Fuel Filter on Volvo S40 Mk2 2004 - free PDF and video manuals
    Unscrew the engine cover fastener. Use a drive socket #10.
  2. Step 3
    How to replace VOLVO S40 II (544) 2.0 D 2005 Fuel Filter - step-by-step manuals and video guides
    Remove the engine cover.
  3. Step 4
    Volvo S40 Mk2 1.6 D 2006 Fuel Filter replacement: free workshop manuals
    Unscrew the fuel filter bracket fixing bolts. Use a drive socket #8. Use a drive socket #10. Use a ratchet wrench.
  4. Step 5
    Changing Fuel Filter on VOLVO S40 II (544) 1.8 2007 by yourself
    Detach the fuel pressure sensor connector. Use a flat screwdriver.
  5. Step 6
    How to remove VOLVO S40 1.8 FlexFuel 2008 Fuel Filter - online easy-to-follow instructions
    Clean the fuel filter. Use all-purpose cleaning spray.
  6. Step 7
    How to replace Fuel Filter on VOLVO S40 II (544) 2009: download PDF manuals and video instructions
    Squeeze the clips and detach the fuel supply lines from the fuel filter housing.
    Replacement: fuel filter – VOLVO S40 II (MS). Tip:
    Be careful! Fuel may leak from the filter housing and hoses.
  7. Step 8
    How hard is it to do yourself: Fuel Filter replacement on Volvo S40 Mk2 1.6 2010 - download illustrated guide
    Unscrew the fuel filter bracket fixing bolts. Use a drive socket #8. Use a ratchet wrench.
  8. Step 9
    Need to know how to renew Fuel Filter on VOLVO S40 2011? This free workshop manual will help you to do it yourself
    Remove the fuel filter.
  9. Step 10
    Changing of Fuel Filter on Volvo S40 Mk2 2012 won't be an issue if you follow this illustrated step-by-step guide
    Install a new fuel filter.
  10. Step 11
    VOLVO S40 D5 Fuel Filter replacement: online guides and video tutorials
    Screw the fixing bolts of the fuel filter bracket. Use a drive socket #8. Use a ratchet wrench.
    Replacement: fuel filter – VOLVO S40 II (MS). AUTODOC experts recommend:
    During installation, take care to prevent dust and dirt from getting into the fuel filter housing.Take care to only use quality filters.
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