Recommended replacement interval for the part category Brake pad set : 30000 km

Important!

This replacement procedure can be used for:
VOLVO S40 II (544) D3, VOLVO S40 II (544) D4, VOLVO S40 II (544) D2, VOLVO S40 II (544) 2.0 F, VOLVO S40 II (544) 2.4, VOLVO S40 II (544) 2.4, VOLVO S40 II (544) T5, VOLVO S40 II (544) 2.0 D, VOLVO S40 II (544) T5 AWD, VOLVO S40 II (544) 1.8, VOLVO S40 II (544) 1.6, VOLVO S40 II (544) 1.6 D, VOLVO S40 II (544) 2.0, VOLVO S40 II (544) D5, VOLVO S40 II (544) T5, VOLVO S40 II (544) T5 AWD, VOLVO S40 II (544) 1.8 FlexFuel, VOLVO S40 II (544) D4, VOLVO S40 II (544) 2.0 CDI, VOLVO S40 II (544) 2.4 CDI … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

Alternative products

Brake pad set

Replacement: brake pads – VOLVO S40 II (MS). List of the tools you'll need:

                      Brake cleaner 
                    
                      Anti-squeal paste
                    
                      Copper grease 
                    
                      HEX bit no.H7.
                    
                      Wheel impact socket #19
                    
                      Brake caliper wind back tool
                    
                      Ratchet wrench
                    
                      Torque wrench
                    
                      Rubber mallet
                    
                      Crow bar
                    
                      Wheel chock

Buy tools

Replacement: brake pads – VOLVO S40 II (MS). AUTODOC experts recommend:

Perform the replacement of brake pads in complete set for each axis. This provides effective braking.
The replacement procedure is identical for all brake pads on the same axle.
All work should be done with the engine stopped.

Replacement: brake pads – VOLVO S40 II (MS). Use the following procedure:

Step 1

Open the bonnet. Unscrew the brake fluid reservoir cap.
Step 2

Secure the wheels with chocks.
Step 3

Loosen the wheel mounting bolts. Use wheel impact socket #19.
Step 4

Raise the rear of the car and secure on supports.

Step 5

Unscrew the wheel bolts.

AUTODOC recommends:
Warning! To avoid injury, hold the wheel while unscrewing the fastening bolts. VOLVO S40 II (MS)
Step 6

Remove the wheel.
Step 7

Remove the dust boot caps of the brake caliper guide pins. Use a crowbar.
Step 8

Unscrew the brake caliper fastening. Use HEX No.H7. Use a ratchet wrench.
Step 9

Detach the brake caliper retaining spring. Use a crowbar.
Step 10

Remove the brake caliper. Use a crowbar.

Replacement: brake pads – VOLVO S40 II (MS). Professionals recommend:
Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur. Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
Step 11

Remove the brake pads. Use a crowbar.

Replacement: brake pads – VOLVO S40 II (MS). Tip from AUTODOC:
Measure the brake disc thickness. Upon reaching the wear limit the part must be replaced.
Step 12

Treat the brake caliper piston. Use a brake cleaner.

AUTODOC recommends:
Replacement: brake pads – VOLVO S40 II (MS). After applying the spray, wait a few minutes.
Step 13

Press in the brake caliper piston. Use brake caliper wind back tool.
Step 14

Treat the brake pads in the area where their surface comes into contact with the brake caliper bracket. Use anti-squeal paste.

Replacement: brake pads – VOLVO S40 II (MS). Tip:
Make sure the disc surface is clean before installing the pads.
Step 15

Install new brake pads.

Replacement: brake pads – VOLVO S40 II (MS). AUTODOC recommends:
Make sure the pads are installed with linings facing the disc.
Step 16

Install the brake caliper and fix it. Use HEX No.H7. Use a torque wrench. Tighten it to 35 Nm torque.
Step 17

Install the dust boot caps of the brake caliper guide pins.
Step 18

Install the brake caliper retaining spring. Use a rubber mallet.
Step 19

Treat the surface where the brake disc contacts the wheel rim. Use copper grease.
Step 20

Clean the brake disk surface. Use a brake cleaner.

Replacement: brake pads – VOLVO S40 II (MS). Professionals recommend:
After applying the spray, wait a few minutes.
Step 21

Install the wheel.

AUTODOC recommends:
Warning! To avoid injury, hold the wheel while screwing in the fastening bolts on the car. VOLVO S40 II (MS)
Step 22

Screw in the wheel bolts. Use wheel impact socket #19.
Step 23

Lower the car and working in a cross order, tighten the wheel bolts. Use a torque wrench. Tighten it to 110 Nm torque.
Step 24

Remove the jacks and chocks.

AUTODOC recommends:
Important! Replacement: brake pads – VOLVO S40 II (MS). Check the brake fluid level in the reservoir and top up if necessary.
Step 25

Tighten the brake fluid reservoir cap.

AUTODOC recommends:
VOLVO S40 II (MS) – Without starting the engine, press the brake pedal several times until it feels firm.
Step 26

Close the hood.

Replacement: brake pads – VOLVO S40 II (MS). Tip from AUTODOC experts:
Slow down smoothly for first 150-200 km after the brake pads replacement. Avoid unneccessary and sharp braking to a stop.

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