How to carry out replacement: Fuel Filter 112 CDI 2.2 (638.094) Mercedes Vito W638
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Change Mercedes Vito W638 110 CDI 2.2 (638.094) Fuel Filter yourself – manuals and video tutorials

How to change fuel filter on MERCEDES-BENZ VITO Box (638) – replacement guide

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Download your free tutorial and fix MERCEDES-BENZ VITO Box (638) 112 CDI 2.2 (638.094) problems yourself Download for free 1.24 MB Fuel Filter for Mercedes Vito W638 Shop now
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When to replace the Fuel Filter on your MERCEDES-BENZ VITO
Recommended replacement interval for the part category Fuel filter : 90000 km
Important!
This replacement procedure can be used for:
MERCEDES-BENZ VITO Box (638) 108 CDI 2.2 (638.094), MERCEDES-BENZ VITO Box (638) 110 CDI 2.2 (638.094), MERCEDES-BENZ VITO Box (638) 112 CDI 2.2 (638.094) … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Fuel Filter for VITO Box (638) and other MERCEDES-BENZ models
How to change Fuel filter on Mercedes Vito W638 112 CDI 2.2 (638.094) – step-by-step instructions for straightforward car repair Fuel filter
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Simple DIY car repair steps – Replacing Fuel filter on Vito Van (W638)
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Easy tricks to help you to replace Fuel filter on Vito Van (W638)
Fuel filter for Vito Van (W638) Diesel (122 hp)
Tools
Replacement: fuel filter – MERCEDES-BENZ VITO Box (638). Tools you'll need:
Impact socket №10
Phillips screwdriver
Ratchet wrench
Fluid container
Crow bar
Fender cover
Buy tools
Replacement: fuel filter – MERCEDES-BENZ VITO Box (638). Tip from AUTODOC:
  • Ensure adequate ventilation of the workplace. Fuel vapors are poisonous.
  • Please note: all work on the car – MERCEDES-BENZ VITO Box (638) – should be done with the engine switched off.
Carry out replacement in the following order:
  1. Step 1
    Open the bonnet.
    Step 2
    Use a fender protection cover to prevent damaging paintwork and plastic parts of the car.
    Step 3
    Prepare a container for fluids.
    Step 4
    How to change Fuel Filter on Mercedes Vito W638 1997 - free PDF and video manuals
    Loosen the fastening clamp of the fuel filter pipe. Use a Phillips screwdriver.
  2. Step 5
    How to replace MERCEDES-BENZ VITO Box (638) 112 CDI 2.2 (638.094) 1998 Fuel Filter - step-by-step manuals and video guides
    Disconnect the pipe from the fuel filter.
  3. Step 6
    Mercedes Vito W638 110 CDI 2.2 (638.094) 1999 Fuel Filter replacement: free workshop manuals
    Remove the fuel pressure sensor. Use a crowbar.
  4. Step 7
    Changing Fuel Filter on MERCEDES-BENZ VITO Box (638) 108 CDI 2.2 (638.094) 2000 by yourself
    Unscrew the fastener attaching the fuel supply line to the fuel filter housing. Use a Phillips screwdriver.
    AUTODOC recommends:
    Be careful! Fuel may leak from the filter housing and hoses.
  5. Step 8
    How to remove MERCEDES-BENZ VITO 108 D 2.3 (638.064, 638.068) 2001 Fuel Filter - online easy-to-follow instructions
    Loosen the fuel filter mounting. Use a drive socket #10. Use a ratchet wrench.
  6. Step 9
    How to replace Fuel Filter on MERCEDES-BENZ VITO Box (638) 2002: download PDF manuals and video instructions
    Disconnect the fuel supply lines from the fuel filter.
  7. Step 10
    How hard is it to do yourself: Fuel Filter replacement on Mercedes Vito W638 114 2.3 (638.034, 638.094) 2003 - download illustrated guide
    Remove the fuel filter. Put the old filter cartridge in the container.
  8. Step 11
    Need to know how to renew Fuel Filter on MERCEDES-BENZ VITO 1997? This free workshop manual will help you to do it yourself
    Install a new fuel filter.
    Replacement: fuel filter – MERCEDES-BENZ VITO Box (638). Tip from AUTODOC experts:
    Make sure that the fuel filter is positioned correctly. Consider the fuel flow direction mark.During installation, take care to prevent dust and dirt from getting into the fuel filter housing.Attention! Use quality filters – MERCEDES-BENZ VITO Box (638).
  9. Step 12
    Changing of Fuel Filter on Mercedes Vito W638 1998 won't be an issue if you follow this illustrated step-by-step guide
    Connect the fuel supply lines to the fuel filter.
  10. Step 13
    MERCEDES-BENZ VITO 110 CDI 2.2 (638.094) Fuel Filter replacement: online guides and video tutorials
    Install the fuel pressure sensor.
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DIY MERCEDES-BENZ VITO Box (638) Fuel Filter replacement - online guide
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