How to carry out replacement: Strut Mount 2.4 Volvo s60 1
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Change Volvo s60 1 D5 Strut Mount yourself – manuals and video tutorials

How to change front strut mount on VOLVO S60 I (384) – replacement guide

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Important!
This replacement procedure can be used for:
VOLVO S60 I (384) 2.4, VOLVO S60 I (384) 2.4, VOLVO S60 I (384) 2.4 T, VOLVO S60 I (384) T5, VOLVO S60 I (384) D5, VOLVO S60 I (384) 2.4 T AWD, VOLVO S60 I (384) 2.0 T, VOLVO S60 I (384) 2.4 Bifuel (CNG), VOLVO S60 I (384) R 2,5 T AWD, VOLVO S60 I (384) 2.4 D, VOLVO S60 I (384) 2.5 T, VOLVO S60 I (384) 2.5 T AWD, VOLVO S60 I (384) T5, VOLVO S60 I (384) D5, VOLVO S60 I (384) 2.4 D, VOLVO S60 I (384) T5, VOLVO S60 I (384) 2.4 D, VOLVO S60 I (384) 2.4, VOLVO S60 I (384) 2.4 D, VOLVO S60 I (384) 2.4 Bifuel (LPG), VOLVO S60 I (384) 2.4 CDI … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Strut Mount for S60 I (384) and other VOLVO models
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How to change Top strut mount on S60 I (P24, 384) – tips for proper car maintenance
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Simple DIY car repair steps – Replacing Top strut mount on S60 I (P24, 384)
Top strut mount for S60 I (P24, 384) Petrol (170 hp)
Easy tricks to help you to replace Top strut mount on S60 I (P24, 384)
Top strut mount for S60 I (P24, 384) Petrol (200 hp)
Top strut mount removal & installation, incredibly easy steps for S60 I (P24, 384)
Top strut mount for S60 I (P24, 384) Petrol (250 hp)
Changing Top strut mount on S60 I (P24, 384) – tips for first time repair
Top strut mount for S60 I (P24, 384) Diesel (163 hp)
Main steps for Top strut mount replacement on S60 I (P24, 384)
Top strut mount for S60 I (P24, 384) Petrol (200 hp)
How to change Top strut mount on S60 I (P24, 384) – tips for proper car maintenance
Top strut mount for S60 I (P24, 384) Petrol (180 hp)
Simple DIY car repair steps – Replacing Top strut mount on S60 I (P24, 384)
Top strut mount for S60 I (P24, 384) Petrol/Natural Gas (CNG) (140 hp)
Easy tricks to help you to replace Top strut mount on S60 I (P24, 384)
Top strut mount for S60 I (P24, 384) Petrol (300 hp)
Tools
Replacement: strut mount – VOLVO S60 I. Tools you might need:
Wire brush
WD-40 spray
Brake cleaner
Copper grease
Drive socket # 13
Drive socket # 21
Combination spanner #18
Combination spanner #21
Torx bit T40
Torx bit T50
Wheel impact socket #19
Ratchet wrench
Torque wrench
Pin punch
Hammer
Flat Screwdriver
Hydraulic strut spring compressor
Fender cover
Wheel chock
Buy tools
Replacement: strut mount – VOLVO S60 I. AUTODOC experts recommend:
  • The replacement procedure is identical for the mounts of the left and right shock struts of the front suspension.
  • All mounts of the front shock struts should be replaced simultaneously.
  • Please note: all work on the car – VOLVO S60 I – should be done with the engine switched off.
Carry out replacement in the following order:
  1. Step 1
    How to change Strut Mount on Volvo s60 1 2000 - free PDF and video manuals
    Secure the wheels with chocks.
  2. Step 2
    How to replace VOLVO S60 I (384) 2.4 2001 Strut Mount - step-by-step manuals and video guides
    Loosen the wheel mounting bolts. Use wheel impact socket #19.
  3. Step 3
    Raise the front of the car and secure on supports.
    Step 4
    Volvo s60 1 D5 2002 Strut Mount replacement: free workshop manuals
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Warning! To avoid injury, hold the wheel while unscrewing the fastening bolts. VOLVO S60 I
  4. Step 5
    Changing Strut Mount on VOLVO S60 I (384) 4.0 T5 2003 by yourself
    Remove the wheel.
  5. Step 6
    How to remove VOLVO S60 2.4 D 2004 Strut Mount - online easy-to-follow instructions
    Clean the stabiliser link fasteners. Use a wire brush. Use WD-40 spray.
  6. Step 7
    How to replace Strut Mount on VOLVO S60 I (384) 2005: download PDF manuals and video instructions
    Unscrew the fastener connecting the stabilizer link to the shock strut. Use a combination spanner #18. Use Torx T40. Use a ratchet wrench.
  7. Step 8
    How hard is it to do yourself: Strut Mount replacement on Volvo s60 1 2.0 T 2006 - download illustrated guide
    Remove the stabilizer rod.
  8. Step 9
    Need to know how to renew Strut Mount on VOLVO S60 2007? This free workshop manual will help you to do it yourself
    Clean the fasteners connecting the shock strut to the steering knuckle. Use a wire brush. Use WD-40 spray.
  9. Step 10
    Changing of Strut Mount on Volvo s60 1 2008 won't be an issue if you follow this illustrated step-by-step guide
    Unscrew the fasteners connecting the suspension strut to the steering knuckle. Use a combination spanner #18. Use a drive socket #21. Use a ratchet wrench.
  10. Step 11
    VOLVO S60 D5 Strut Mount replacement: online guides and video tutorials
    Disconnect the ABS sensor wiring.
  11. Step 12
    Replacing Strut Mount on Volvo s60 1 2010 2.4 by yourself
    Remove the fastening bolts.
  12. Step 13
    S60 I (384) 2.4 D 2000 Strut Mount DIY replacement workshop manual
    Disconnect the steering knuckle from the shock absorber strut.
  13. Step 14
    Lower the car.
    Step 15
    Open the bonnet.
    Step 16
    Use a fender protection cover to prevent damaging paintwork and plastic parts of the car.
    Step 17
    How to change Strut Mount on VOLVO S60 I (384) 2001 - tips and tricks
    Clean the fasteners of the shock strut upper mount. Use a wire brush. Use WD-40 spray.
  14. Step 18
    Step-by-step recommendations for DIY replacement Volvo s60 1 2002 2.4 D Strut Mount
    Unscrew the upper fasteners of the shock strut. Use a drive socket #13. Use a ratchet wrench.
    AUTODOC recommends:
    VOLVO S60 I – To avoid injury, hold the suspension strut while unscrewing the fastening bolts.
  15. Step 19
    DIY replacement of Strut Mount on VOLVO S60 I (384) 2.4 T 2003 is not an issue anymore with our step-by-step tutorial
    Remove the suspension strut.
  16. Step 20
    How to change Strut Mount on Volvo s60 1 2000 - free PDF and video manuals
    Set the shock absorber strut on the spring compressor tool.
    Replacement: strut mount – VOLVO S60 I. Professionals recommend:
    Note that when using a spring compressor, spring coils need to be securely gripped, compressing the spring on the opposite sides.Ensure the correct position of the spring in the retainer.Make sure that the spring coils tightly entered the lock handles.
  17. Step 21
    How to replace VOLVO S60 I (384) 2.4 2001 Strut Mount - step-by-step manuals and video guides
    Compress the spring.
  18. Step 22
    Volvo s60 1 D5 2002 Strut Mount replacement: free workshop manuals
    Remove the suspension strut mount cap. Use a flat screwdriver.
  19. Step 23
    Treat the shock strut rod. Use a wire brush. Use WD-40 spray.
    Step 24
    Changing Strut Mount on VOLVO S60 I (384) 4.0 T5 2003 by yourself
    Remove the strut piston rod nut. Use a combination spanner #21. Use Torx T50. Use a ratchet wrench.
  20. Step 25
    How to remove VOLVO S60 2.4 D 2004 Strut Mount - online easy-to-follow instructions
    Remove the top strut mount.
    Replacement: strut mount – VOLVO S60 I. Tip from AUTODOC:
    Examine the shock absorber dust cap and the bump stop. Replace them if necessary.
  21. Step 26
    Clean the mounting seat of the shock strut mount. Use a wire brush. Use WD-40 spray.
    Step 27
    How to replace Strut Mount on VOLVO S60 I (384) 2005: download PDF manuals and video instructions
    Install a new top shock strut mount.
  22. Step 28
    How hard is it to do yourself: Strut Mount replacement on Volvo s60 1 2.0 T 2006 - download illustrated guide
    Tighten the shock strut piston rod nut. Use a combination spanner #21. Use Torx T50. Use a torque wrench. Tighten it to 70 Nm torque.
    Replacement: strut mount – VOLVO S60 I. Tip:
    Check to make sure the spring is positioned correctly. Avoid its misalignment.
  23. Step 29
    Treat the shock strut rod. Use copper grease.
    Step 30
    Decompress the spring.
    Step 31
    Need to know how to renew Strut Mount on VOLVO S60 2007? This free workshop manual will help you to do it yourself
    Install the suspesion strut mount cap.
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