How to carry out replacement: Brake Discs 2.0 VW Beetle 9c
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Change VW Beetle 9c 1.9 TDI Brake Discs yourself – manuals and video tutorials

How to change front brake discs on VW New Beetle Hatchback (9C1, 1C1) – replacement guide

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When to replace the Brake Discs on your VW NEW BEETLE
Recommended replacement interval for the part category Brake disc : 50000 km
Important!
This replacement procedure can be used for:
VW New Beetle Hatchback (9C1, 1C1) 2.0, VW New Beetle Hatchback (9C1, 1C1) 1.9 TDI, VW New Beetle Hatchback (9C1, 1C1) 1.6, VW New Beetle Hatchback (9C1, 1C1) 1.8 T, VW New Beetle Hatchback (9C1, 1C1) 3.2 RSI 4motion (1C9), VW New Beetle Hatchback (9C1, 1C1) 1.6, VW New Beetle Hatchback (9C1, 1C1) 2.3 V5, VW New Beetle Hatchback (9C1, 1C1) 1.9 TDI, VW New Beetle Hatchback (9C1, 1C1) 1.4, VW New Beetle Hatchback (9C1, 1C1) 1.9 TDI, VW New Beetle Hatchback (9C1, 1C1) 1.8 T, VW New Beetle Hatchback (9C1, 1C1) 2.5 … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Brake Discs for New Beetle Hatchback (9C1, 1C1) and other VW models
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Tools
Replacement: brake discs – VW NEW BEETLE (9C1, 1C1). Tools you might need:
Wire brush
WD-40 spray
Brake cleaner
Anti-squeal paste
Ceramic grease
Torque wrench
HEX bit No.H7
Wheel impact socket #17
Ratchet wrench
Crow bar
Tap wrench
Impact screwdriver
Hammer
Phillips screwdriver
Wheel chock
Buy tools
AUTODOC recommends:
  • Replace the brake disks on the car VW NEW BEETLE (9C1, 1C1) in complete set for each axis. Regardless of the state of components. This will ensure even braking.
  • The replacement procedure is identical for both brake disks on the same axle.
  • When changing the brake discs, always replace the brake pads.
  • All work should be done with the engine stopped.
Replacement: brake discs – VW NEW BEETLE (9C1, 1C1). Recommended sequence of steps:
  1. Step 1
    Open the bonnet.
    Step 2
    Unscrew the brake fluid reservoir cap.
    Step 3
    Secure the wheels with chocks.
    Step 4
    How to change Brake Discs on VW Beetle 9c 1998 - free PDF and video manuals
    Loosen the wheel bolts. Use wheel impact socket #17. Use a tap wrench.
  2. Step 5
    Raise the car.
    Replacement: brake discs – VW NEW BEETLE (9C1, 1C1). Tip from AUTODOC:
    If you are using a jack, make sure it rests on a flat surface without any unevenness.Be sure to additionally secure the car with jack stands.
    Step 6
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    Unscrew the wheel bolts.
    AUTODOC recommends:
    To avoid injury, hold up the wheel when unscrewing the bolts.
  3. Step 7
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    Remove the wheel.
  4. Step 8
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    Remove the caps from the brake caliper guide pin boots. Use a crowbar.
  5. Step 9
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    Unscrew the brake caliper fasteners. Use HEX No.H7. Use a ratchet wrench.
  6. Step 10
    How to replace Brake Discs on VW New Beetle Hatchback (9C1, 1C1) 2003: download PDF manuals and video instructions
    Spread the brake pads. Use a crowbar.
  7. Step 11
    How hard is it to do yourself: Brake Discs replacement on VW Beetle 9c 2.5 2004 - download illustrated guide
    Remove the brake caliper.
    Replacement: brake discs – VW NEW BEETLE (9C1, 1C1). AUTODOC recommends:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.
  8. Step 12
    Need to know how to renew Brake Discs on VW NEW BEETLE 2005? This free workshop manual will help you to do it yourself
    Clean the brake disc fastener. Use a wire brush. Use WD-40 spray.
  9. Step 13
    Changing of Brake Discs on VW Beetle 9c 2006 won't be an issue if you follow this illustrated step-by-step guide
    Unscrew the brake disc fasteners. Use an impact screwdriver. Use a hammer.
  10. Step 14
    VW NEW BEETLE 1.9 TDI Brake Discs replacement: online guides and video tutorials
    Remove the fastening bolt.
  11. Step 15
    Replacing Brake Discs on VW Beetle 9c 2008 2.0 by yourself
    Remove the brake disc.
  12. Step 16
    New Beetle Hatchback (9C1, 1C1) 1.4 2009 Brake Discs DIY replacement workshop manual
    Clean the brake caliper bracket of dirt and dust. Use a wire brush. Use a brake cleaner.
  13. Step 17
    How to change Brake Discs on VW New Beetle Hatchback (9C1, 1C1) 2010 - tips and tricks
    Clean the wheel hub. Use a wire brush. Use a brake cleaner.
  14. Step 18
    Step-by-step recommendations for DIY replacement VW Beetle 9c 1998 1.4 Brake Discs
    Treat the contacting surface. Use ceramic grease.
  15. Step 19
    DIY replacement of Brake Discs on VW New Beetle Hatchback (9C1, 1C1) 1.6 1999 is not an issue anymore with our step-by-step tutorial
    Install a new brake disc.
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