How to carry out replacement: Brake Discs 1.6 HDi 90 CITROËN BERLINGO (B9)
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Change CITROËN BERLINGO (B9) 1.6 HDi 110 Brake Discs yourself – manuals and video tutorials

How to change front brake discs on CITROËN BERLINGO (B9) – replacement guide

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When to replace the Brake Discs on your CITROËN BERLINGO
Recommended replacement interval for the part category Brake disc : 50000 km
Important!
This replacement procedure can be used for:
CITROËN BERLINGO (B9) 1.6 HDi 90, CITROËN BERLINGO (B9) 1.6, CITROËN BERLINGO (B9) 1.6, CITROËN BERLINGO (B9) 1.6 HDi 75 16V, CITROËN BERLINGO (B9) 1.6 HDi 90, CITROËN BERLINGO (B9) 1.6 HDi 110, CITROËN BERLINGO (B9) 1.6 VTi 120, CITROËN BERLINGO (B9) 1.6 VTi 95, CITROËN BERLINGO (B9) 1.6 HDi 110, CITROËN BERLINGO (B9) 1.6 HDi 115, CITROËN BERLINGO (B9) 1.6 BlueHDi 100, CITROËN BERLINGO (B9) 1.6 BlueHDi 120, CITROËN BERLINGO (B9) 1.6 HDi 75 / BlueHDi 75, CITROËN BERLINGO (B9) 1.2 PureTech 110, CITROËN BERLINGO (B9) 1.6 HDi 90 4x4, CITROËN BERLINGO (B9) 1.6 HDi 115 4x4, CITROËN BERLINGO (B9) 1.6, CITROËN BERLINGO (B9) Electric … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Brake Discs for BERLINGO (B9) and other CITROËN models
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Tools
Replacement: brake discs – CITROËN BERLINGO (B9). List of the tools you'll need:
Wire brush
Nylon cleaning brush
WD-40 spray
Brake cleaner
Brake caliper guide pins grease
Copper grease
Torque wrench
Combination spanner #13
Drive socket # 13
Torx bit T30
Torx bit T55
Wheel impact socket #17
Brake caliper wind back tool
Ratchet wrench
Tap wrench
Impact screwdriver
Crow bar
Wheel chock
Buy tools
Replacement: brake discs – CITROËN BERLINGO (B9). AUTODOC experts recommend:
  • Replace the brake disks on the car CITROËN BERLINGO (B9) in complete set for each axis. Regardless of the state of components. This will ensure even braking.
  • The replacement procedure is identical for both brake disks on the same axle.
  • When changing the brake discs, always replace the brake pads.
  • All work should be done with the engine stopped.
Replacement: brake discs – CITROËN BERLINGO (B9). Use the following procedure:
  1. Step 1
    Open the bonnet. Unscrew the brake fluid reservoir cap.
    Step 2
    Secure the wheels with chocks.
    Step 3
    How to change Brake Discs on CITROËN BERLINGO (B9) 2008 - free PDF and video manuals
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  2. Step 4
    Raise the front of the car and secure on supports.
    Step 5
    How to replace CITROËN BERLINGO (B9) 1.6 HDi 90 2009 Brake Discs - step-by-step manuals and video guides
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Important! Hold the wheel while unscrewing the fastening bolts. CITROËN BERLINGO (B9)
  3. Step 6
    CITROËN BERLINGO (B9) 1.6 HDi 110 2010 Brake Discs replacement: free workshop manuals
    Remove the wheel.
  4. Step 7
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    Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
  5. Step 8
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    Unscrew the brake caliper fastening. Use a combination spanner #13.
  6. Step 9
    How to replace Brake Discs on CITROËN BERLINGO (B9) 2013: download PDF manuals and video instructions
    Spread the brake pads. Use a crowbar.
  7. Step 10
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    Remove the brake caliper.
    Replacement: brake discs – CITROËN BERLINGO (B9). Tip from AUTODOC experts:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur. Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
  8. Step 11
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    Remove the brake pads. Use a crowbar.
  9. Step 12
    Changing of Brake Discs on CITROËN BERLINGO (B9) 2016 won't be an issue if you follow this illustrated step-by-step guide
    Clean the brake caliper bracket fasteners. Use a wire brush. Use WD-40 spray.
  10. Step 13
    CITROËN BERLINGO 1.6 HDi 110 Brake Discs replacement: online guides and video tutorials
    Unscrew the caliper bracket fastening. Use Torx T55. Use a tap wrench. Use a ratchet wrench.
  11. Step 14
    Replacing Brake Discs on CITROËN BERLINGO (B9) 2018 1.6 HDi 90 by yourself
    Remove the caliper bracket.
  12. Step 15
    BERLINGO (B9) 1.6 VTi 120 2019 Brake Discs DIY replacement workshop manual
    Clean the brake disc fasteners. Use a wire brush. Use WD-40 spray.
  13. Step 16
    How to change Brake Discs on CITROËN BERLINGO (B9) 2020 - tips and tricks
    Unscrew the brake disc fastening. Use Torx T30. Use an impact screwdriver.
  14. Step 17
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    Remove the brake disc.
  15. Step 18
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    Clean the hub. Use a wire brush. Treat the contacting surface. Use copper grease.
  16. Step 19
    How to change Brake Discs on CITROËN BERLINGO (B9) 2008 - free PDF and video manuals
    Install the brake disc.
  17. Step 20
    How to replace CITROËN BERLINGO (B9) 1.6 HDi 90 2009 Brake Discs - step-by-step manuals and video guides
    Tighten the brake disc fastening. Use Torx T30. Use a torque wrench. Tighten it to 9 Nm torque.
  18. Step 21
    CITROËN BERLINGO (B9) 1.6 HDi 110 2010 Brake Discs replacement: free workshop manuals
    Clean the brake disk surface. Use a brake cleaner.
    Replacement: brake discs – CITROËN BERLINGO (B9). Tip:
    After applying the spray, wait a few minutes.
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