When to replace the Brake Discs on your CITROËN BERLINGO
Recommended replacement interval for the part category Brake disc : 50000 km
Important!
This replacement procedure can be used for:
CITROËN Berlingo / Berlingo First Van (M_) 1.1 i (MAHDZ, MBHDZ, MBHFX), CITROËN Berlingo / Berlingo First Van (M_) 1.4 i (MBKFX, MBKFW), CITROËN Berlingo / Berlingo First Van (M_) 1.9 D 70 (MBWJZ, MCWJZ), CITROËN Berlingo / Berlingo First Van (M_) 1.9 D 70 4WD (MBWJZ, MCWJZ), CITROËN Berlingo / Berlingo First Van (M_) 2.0 HDI 90 (MBRHY, MCRHY), CITROËN Berlingo / Berlingo First Van (M_) 1.4 i bivalent (MBKFW), CITROËN Berlingo / Berlingo First Van (M_) 1.4 bivalent, CITROËN Berlingo / Berlingo First Van (M_) 2.0 HDI 90 4WD (MBRHY, MCRHY), CITROËN Berlingo / Berlingo First Van (M_) 1.6 16V (MBNFU), CITROËN Berlingo / Berlingo First Van (M_) 1.6 HDI 75 (MB9HW), CITROËN Berlingo / Berlingo First Van (M_) 1.6 HDI 90 (MB9HX, MC9HX), CITROËN Berlingo / Berlingo First Van (M_) 1.6 16V, CITROËN Berlingo / Berlingo First Van (M_) 1.9 D (MBDJY), CITROËN Berlingo / Berlingo First Van (M_) 1.4 BiFuel (MBKFXB, MCKFXB), CITROËN Berlingo / Berlingo First Van (M_) 1.4 i, CITROËN Berlingo / Berlingo First Van (M_) 1.6 HDI 92 View more

The steps may slightly vary depending on the car design.

How to change front brake discs on CITROËN BERLINGO M [TUTORIAL AUTODOC]

video
All the parts you need to replace – Brake Discs for Berlingo / Berlingo First Van (M_) and other CITROËN models
Tools
Replacement: brake discs – Citroën Berlingo M. Tools you need:
Wire brush
Nylon cleaning brush
WD-40 spray
Brake cleaner
All-purpose cleaning spray
Ceramic grease
Torque wrench
Combination spanner #13
Combination spanner #15
Drive socket # 19
Torx bit T30
Wheel impact socket #19
Ratchet wrench
Brake caliper wind back tool
Crow bar
Wheel chock
AUTODOC recommends:
  • Replace the brake disks on the car Citroën Berlingo M in complete set for each axis. Regardless of the state of components. This will ensure even braking.
  • The replacement procedure is identical for both brake disks on the same axle.
  • When changing the brake discs, always replace the brake pads.
  • Please note: all work on the car – Citroën Berlingo M – should be done with the engine switched off.
Carry out replacement in the following order:
  1. Step 1
    How to change Brake Discs on Citroën Berlingo M 1996 - free PDF and video manuals
    Open the bonnet. Unscrew the brake fluid reservoir cap.
  2. Step 2
    Secure the wheels with chocks.
    Step 3
    How to replace CITROËN Berlingo / Berlingo First Van (M_) 1.9 D 70 1997 Brake Discs - step-by-step manuals and video guides
    Loosen the wheel mounting bolts. Use wheel impact socket #19.
  3. Step 4
    Citroën Berlingo M 2.0 HDI 90 1998 Brake Discs replacement: free workshop manuals
    Raise the car.
    Replacement: brake discs – Citroën Berlingo M. AUTODOC recommends:
    If you are using a jack, make sure it rests on a flat surface without any unevenness.Be sure to additionally secure the car with jack stands.
  4. Step 5
    Changing Brake Discs on CITROËN Berlingo / Berlingo First Van (M_) 1.9 D 1999 by yourself
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Warning! To avoid injury, hold the wheel while unscrewing the fastening bolts. Citroën Berlingo M
  5. Step 6
    How to remove CITROËN BERLINGO 1.4 i 2000 Brake Discs - online easy-to-follow instructions
    Remove the wheel.
  6. Step 7
    How to replace Brake Discs on CITROËN Berlingo / Berlingo First Van (M_) 2001: download PDF manuals and video instructions
    Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
  7. Step 8
    How hard is it to do yourself: Brake Discs replacement on Citroën Berlingo M 1.8 D 2002 - download illustrated guide
    Spread the brake pads. Use a crowbar.
  8. Step 9
    Need to know how to renew Brake Discs on CITROËN BERLINGO 2003? This free workshop manual will help you to do it yourself
    Unscrew the brake caliper fasteners. Use a combination spanner #13. Use a combination spanner #15.
  9. Step 10
    Changing of Brake Discs on Citroën Berlingo M 2004 won't be an issue if you follow this illustrated step-by-step guide
    Remove the fastening bolts.
  10. Step 11
    CITROËN BERLINGO 1.9 D 70 4WD Brake Discs replacement: online guides and video tutorials
    Remove the brake caliper.
    Replacement: brake discs – Citroën Berlingo M. Tip from AUTODOC experts:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.
  11. Step 12
    Replacing Brake Discs on Citroën Berlingo M 2006 1.9 D 70 by yourself
    Remove the brake pads.
  12. Step 13
    Berlingo / Berlingo First Van (M_) 1.4 i 2007 Brake Discs DIY replacement workshop manual
    Clean the brake caliper bracket fasteners. Use a wire brush. Use WD-40 spray.
  13. Step 14
    How to change Brake Discs on CITROËN Berlingo / Berlingo First Van (M_) 2008 - tips and tricks
    Unscrew the brake caliper bracket fasteners. Use a drive socket #19. Use a ratchet wrench.
  14. Step 15
    Step-by-step recommendations for DIY replacement Citroën Berlingo M 2009 1.4 i Brake Discs
    Remove the fastening bolts.
  15. Step 16
    DIY replacement of Brake Discs on CITROËN Berlingo / Berlingo First Van (M_) 1.6 HDI 75 2010 is not an issue anymore with our step-by-step tutorial
    Remove the caliper bracket.
  16. Step 17
    How to change Brake Discs on Citroën Berlingo M 1996 - free PDF and video manuals
    Clean the brake disc fasteners. Use a wire brush. Use WD-40 spray.
  17. Step 18
    How to replace CITROËN Berlingo / Berlingo First Van (M_) 1.9 D 70 1997 Brake Discs - step-by-step manuals and video guides
    Unscrew the brake disc fasteners. Use Torx T30. Use a ratchet wrench.
  18. Step 19
    Citroën Berlingo M 2.0 HDI 90 1998 Brake Discs replacement: free workshop manuals
    Remove the fastening bolts.
  19. Step 20
    Changing Brake Discs on CITROËN Berlingo / Berlingo First Van (M_) 1.9 D 1999 by yourself
    Remove the brake disc.
  20. Step 21
    How to remove CITROËN BERLINGO 1.4 i 2000 Brake Discs - online easy-to-follow instructions
    Clean the hub. Use a wire brush. Use all-purpose cleaning spray.
  21. Step 22
    How to replace Brake Discs on CITROËN Berlingo / Berlingo First Van (M_) 2001: download PDF manuals and video instructions
    Treat the contacting surface. Use ceramic grease.
  22. Step 23
    How hard is it to do yourself: Brake Discs replacement on Citroën Berlingo M 1.8 D 2002 - download illustrated guide
    Install the brake disc.
  23. Step 24
    Need to know how to renew Brake Discs on CITROËN BERLINGO 2003? This free workshop manual will help you to do it yourself
    Install the fastening bolts.
  24. Step 25
    Changing of Brake Discs on Citroën Berlingo M 2004 won't be an issue if you follow this illustrated step-by-step guide
    Tighten the brake disc fasteners. Use Torx T30. Use a torque wrench. Tighten it to 10 Nm torque.
Was this manual helpful?
Please rate this manual on a scale from 1 to 5. If you have any questions, feel free to ask us.
Users voted – 0
Searching for the right tyres?

Find out which tyre and wheel sizes are compatible with the CITROËN Berlingo / Berlingo First I Van (M) model.

Your profile is your personal assistant.

It can track car expenses, keep a car log and replacement schedule, and save favourite materials, notes and documents

Install the AUTODOC CLUB app!
Your personal car expenses manager, maintenance tips, reminders about upcoming appointments and service intervals, DIY repair instructions – all this on your phone.
CITROËN Berlingo / Berlingo First Van (M_) Brake Discs replace by yourself - Scan QR-code and download AUTODOC CLUB app
Scan

To download the app:

  • - scan the QR code
  • - download from App Store
  • - download from Google Play
DIY CITROËN Berlingo / Berlingo First Van (M_) Brake Discs replacement - online guide
Tips & tricks for your CITROËN Berlingo / Berlingo First Van (M_)
View more
  • How to change Brake rotors on CITROËN Berlingo / Berlingo First Van (M_) 1.6 HDI 75 - replacement tricks
    How to reduce fuel consumption | AUTODOC
  • Changing Brake disc Citroën Berlingo M 1.9 D 70 - Replacement Tips
    TOP 6 WD-40 lifehacks | AUTODOC tips
  • Maintenance Hacks - CITROËN Berlingo / Berlingo First Van (M_) 2.0 HDI 90 Brake disc kit replacement guide
    Top 5 reasons why the suspension knocks | AUTODOC tips
  • Replace Disc brake set on Citroën Berlingo M - free video tips
    4 reasons why your CHECK ENGINE light is on | AUTODOC tips