When to replace the Brake Calipers on your VW NEW BEETLE
Recommended replacement interval for the part category Brake caliper : 100000 km
Important!
This replacement procedure can be used for:
VW New Beetle Hatchback (9C1, 1C1) 2.5, VW New Beetle Hatchback (9C1, 1C1) 1.9 TDI, VW New Beetle Hatchback (9C1, 1C1) 1.4, VW New Beetle Hatchback (9C1, 1C1) 1.9 TDI, VW New Beetle Hatchback (9C1, 1C1) 1.6, VW New Beetle Hatchback (9C1, 1C1) 1.6, VW New Beetle Hatchback (9C1, 1C1) 1.9 TDI, VW New Beetle Hatchback (9C1, 1C1) 2.0 View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

Tools
Replacement: brake caliper – VW NEW BEETLE (9C1, 1C1). Tools you'll need:
Torque wrench
Wire brush
HEX bit No.H7
Combination spanner #11
Brake cleaner
Copper grease
Flat Screwdriver
Fluid container
Anti-squeal paste
Wheel impact socket #17
Crow bar
Wheel chock
Ratchet wrench
Brake hose clip
Replacement: brake caliper – VW NEW BEETLE (9C1, 1C1). Tip from AUTODOC experts:
  • The replacement procedure is identical for the left and right brake calipers on the same axle.
  • Please note: all work on the car – VW NEW BEETLE (9C1, 1C1) – should be done with the engine switched off.
Carry out replacement in the following order:
  1. Step 1
    Open the bonnet. Unscrew the brake fluid reservoir cap.
    Step 2
    How to change Brake Calipers on VW Beetle 9c 1998 - free PDF and video manuals
    Secure the wheels with chocks.
  2. Step 3
    How to replace VW New Beetle Hatchback (9C1, 1C1) 2.0 1999 Brake Calipers - step-by-step manuals and video guides
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  3. Step 4
    VW Beetle 9c 1.9 TDI 2000 Brake Calipers replacement: free workshop manuals
    Raise the front of the car and secure on supports.
  4. Step 5
    Changing Brake Calipers on VW New Beetle Hatchback (9C1, 1C1) 1.8 T 2001 by yourself
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Important! Hold the wheel while unscrewing the fastening bolts. VW NEW BEETLE (9C1, 1C1)
  5. Step 6
    How to remove VW NEW BEETLE 1.4 2002 Brake Calipers - online easy-to-follow instructions
    Remove the wheel.
  6. Step 7
    How to replace Brake Calipers on VW New Beetle Hatchback (9C1, 1C1) 2003: download PDF manuals and video instructions
    Turn the steering knuckle to the right to get access to the brake hose bolt and brake pad wear sensor.
    Please note!
    If you use a jack, doing step #7 is impossible.
  7. Step 8
    Disconnect the ABS sensor electric socket. Disconnect the brake pad wear sensor plug. Remove the ABS sensor connector. Remove the connector of the brake pad wear sensor.
    Please note!
    Some cars are not equipped with the brake pad wear sensor.
    Step 9
    How hard is it to do yourself: Brake Calipers replacement on VW Beetle 9c 2.5 2004 - download illustrated guide
    Put a container for gathering brake fluid beneath.
  8. Step 10
    Need to know how to renew Brake Calipers on VW NEW BEETLE 2005? This free workshop manual will help you to do it yourself
    Clean the area where the brake hose is connected to the caliper, and the guide pins area. Use a brake cleaner.
    Replacement: brake caliper – VW NEW BEETLE (9C1, 1C1). Tip:
    After applying the spray, wait a few minutes.
  9. Step 11
    Changing of Brake Calipers on VW Beetle 9c 2006 won't be an issue if you follow this illustrated step-by-step guide
    Clamp the brake hose off using a brake hose clamp.
  10. Step 12
    VW NEW BEETLE 1.9 TDI Brake Calipers replacement: online guides and video tutorials
    Unscrew the brake hose from the brake caliper. Use a combination spanner #11. Move the brake hose aside. Tie the brake hose to the car body with a hook or a piece of wire.
  11. Step 13
    Replacing Brake Calipers on VW Beetle 9c 2008 2.0 by yourself
    Spread the brake pads. Use a crowbar.
  12. Step 14
    New Beetle Hatchback (9C1, 1C1) 1.4 2009 Brake Calipers DIY replacement workshop manual
    Remove the dust boot caps of the brake caliper guide pins. Use a flat screwdriver.
  13. Step 15
    How to change Brake Calipers on VW New Beetle Hatchback (9C1, 1C1) 2010 - tips and tricks
    Unscrew the brake caliper fastening. Use HEX No.H8. Use a ratchet wrench.
  14. Step 16
    Step-by-step recommendations for DIY replacement VW Beetle 9c 1998 1.4 Brake Calipers
    Remove the brake caliper.
    Replacement: brake caliper – VW NEW BEETLE (9C1, 1C1). AUTODOC recommends:
    When replacing a brake caliper it is recommended to replace brake pads, check the state of the brake discs and replace them with new ones if necessary.If going to use the old brake pads, clean them.
  15. Step 17
    DIY replacement of Brake Calipers on VW New Beetle Hatchback (9C1, 1C1) 1.6 1999 is not an issue anymore with our step-by-step tutorial
    Clean the brake caliper bracket from dirt and dust. Use a wire brush. Treat the brake caliper bracket. Use a brake cleaner.
    AUTODOC recommends:
    Replacement: brake caliper – VW NEW BEETLE (9C1, 1C1). After applying the spray, wait a few minutes.
  16. Step 18
    Treat the contact surfaces between the brake pads and the brake caliper bracket. Use anti-squeal paste.
    Step 19
    How to change Brake Calipers on VW Beetle 9c 1998 - free PDF and video manuals
    Remove the guide pins from the brake caliper.
Was this manual helpful?
Please rate this manual on a scale from 1 to 5. If you have any questions, feel free to ask us.
Users voted – 0
Searching for the right tyres?

Find out which tyre and wheel sizes are compatible with the VW New Beetle Hatchback (9C1, 1C1) model.

Your profile is your personal assistant.

It can track car expenses, keep a car log and replacement schedule, and save favourite materials, notes and documents

Install the AUTODOC CLUB app!
Your personal car expenses manager, maintenance tips, reminders about upcoming appointments and service intervals, DIY repair instructions – all this on your phone.
VW New Beetle Hatchback (9C1, 1C1) Brake Calipers replace by yourself - Scan QR-code and download AUTODOC CLUB app
Scan

To download the app:

  • - scan the QR code
  • - download from App Store
  • - download from Google Play
DIY VW New Beetle Hatchback (9C1, 1C1) Brake Calipers replacement - online guide
Tips & tricks for your VW New Beetle Hatchback (9C1, 1C1)
View more
  • How to change Brake calipers on VW New Beetle Hatchback (9C1, 1C1) 1.6 - replacement tricks
    TOP 4 car cleaning products | AUTODOC tips
  • Changing Caliper VW Beetle 9c 2.0 - Replacement Tips
    Why do your brakes squeak? | AUTODOC tips
  • Maintenance Hacks - VW New Beetle Hatchback (9C1, 1C1) 1.9 TDI Calipers replacement guide
    5 common car washing mistakes | AUTODOC tips
  • Replace Brake calipers on VW Beetle 9c - free video tips
    TOP 8 mistakes car owners make | AUTODOC tips