How to carry out replacement: Brake Calipers 2.5 TDI quattro Audi A6 C5 Avant
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Change Audi A6 C5 Avant 1.9 TDI Brake Calipers yourself – manuals and video tutorials

How to change front brake caliper on Audi A6 C5 Avant – replacement guide

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When to replace the Brake Calipers on your AUDI A6
Recommended replacement interval for the part category Brake caliper : 100000 km
Important!
This replacement procedure can be used for:
AUDI A6 Avant (4B5, C5) 2.4 quattro, AUDI A6 Avant (4B5, C5) 1.9 TDI, AUDI A6 Avant (4B5, C5) 1.8, AUDI A6 Avant (4B5, C5) 2.8 quattro, AUDI A6 Avant (4B5, C5) 1.8 T, AUDI A6 Avant (4B5, C5) 2.8, AUDI A6 Avant (4B5, C5) 1.8 T quattro, AUDI A6 Avant (4B5, C5) 2.5 TDI, AUDI A6 Avant (4B5, C5) 2.5 TDI quattro, AUDI A6 Avant (4B5, C5) 2.7 T quattro, AUDI A6 Avant (4B5, C5) 2.4, AUDI A6 Avant (4B5, C5) 1.8 T quattro, AUDI A6 Avant (4B5, C5) 4.2 quattro, AUDI A6 Avant (4B5, C5) 1.8 T, AUDI A6 Avant (4B5, C5) S6 quattro, AUDI A6 Avant (4B5, C5) 2.5 TDI, AUDI A6 Avant (4B5, C5) 2.5 TDI quattro, AUDI A6 Avant (4B5, C5) 1.9 TDI, AUDI A6 Avant (4B5, C5) 1.8, AUDI A6 Avant (4B5, C5) 2.8, AUDI A6 Avant (4B5, C5) 2.8, AUDI A6 Avant (4B5, C5) 2.4, AUDI A6 Avant (4B5, C5) 2.0, AUDI A6 Avant (4B5, C5) 2.4, AUDI A6 Avant (4B5, C5) 2.4 quattro, AUDI A6 Avant (4B5, C5) 2.5 TDI, AUDI A6 Avant (4B5, C5) 2.7 T quattro, AUDI A6 Avant (4B5, C5) 3.0, AUDI A6 Avant (4B5, C5) 3.0 quattro, AUDI A6 Avant (4B5, C5) 1.9 TDI, AUDI A6 Avant (4B5, C5) 2.4, AUDI A6 Avant (4B5, C5) 2.4 quattro, AUDI A6 Avant (4B5, C5) 2.5 TDI, AUDI A6 Avant (4B5, C5) 2.4 quattro … View more

The steps may slightly vary depending on the car design.

How to change front brake caliper on AUDI A6 C5 Avant [TUTORIAL AUTODOC]

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Published on: 25/05/2021
6K views
All the parts you need to replace – Brake Calipers for A6 Avant (4B5, C5) and other AUDI models
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Tools
Replacement: brake caliper – Audi A6 C5 Avant. Tools you might need:
Wire brush
Brake cleaner
Electronic spray
Copper grease
Torque wrench
Combination spanner #10
Combination spanner #11
Drive socket # 10
HEX bit No.H7
Wheel impact socket #17
Ratchet wrench
Brake hose clip
Fluid container
Brake bleeder kit
Crow bar
Wheel chock
Buy tools
Replacement: brake caliper – Audi A6 C5 Avant. Tip:
  • The replacement procedure is identical for the left and right brake calipers on the same axle.
  • All work should be done with the engine stopped.
Replacement: brake caliper – Audi A6 C5 Avant. Use the following procedure:
  1. Step 1
    How to change Brake Calipers on Audi A6 C5 Avant 1997 - free PDF and video manuals
    Open the bonnet. Unscrew the brake fluid reservoir cap.
  2. Step 2
    Secure the wheels with chocks.
    Step 3
    How to replace AUDI A6 Avant (4B5, C5) 2.5 TDI quattro 1998 Brake Calipers - step-by-step manuals and video guides
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  3. Step 4
    Audi A6 C5 Avant 1.9 TDI 1999 Brake Calipers replacement: free workshop manuals
    Raise the front of the car and secure on supports.
  4. Step 5
    Changing Brake Calipers on AUDI A6 Avant (4B5, C5) 2.5 TDI 2000 by yourself
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Warning! To avoid injury, hold the wheel while unscrewing the fastening bolts. Audi A6 C5 Avant
  5. Step 6
    How to remove AUDI A6 1.8 T 2001 Brake Calipers - online easy-to-follow instructions
    Remove the wheel.
  6. Step 7
    How to replace Brake Calipers on AUDI A6 Avant (4B5, C5) 2002: download PDF manuals and video instructions
    Disconnect the brake pad wear sensor plug.
  7. Step 8
    How hard is it to do yourself: Brake Calipers replacement on Audi A6 C5 Avant 1.8 T quattro 2003 - download illustrated guide
    Disconnect the brake pads wear sensor. Use a crowbar.
    Please note!
    Some cars are not equipped with the brake pad wear sensor.
  8. Step 9
    Need to know how to renew Brake Calipers on AUDI A6 2004? This free workshop manual will help you to do it yourself
    Spread the brake pads. Use a crowbar.
  9. Step 10
    Changing of Brake Calipers on Audi A6 C5 Avant 2005 won't be an issue if you follow this illustrated step-by-step guide
    Clean the area where the brake hose is connected to the caliper, and the guide pins area. Use a wire brush. Use a brake cleaner.
    AUTODOC recommends:
    Replacement: brake caliper – Audi A6 C5 Avant. After applying the spray, wait a few minutes.
  10. Step 11
    AUDI A6 1.9 TDI Brake Calipers replacement: online guides and video tutorials
    Clamp the brake hose off using a brake hose clamp.
  11. Step 12
    Replacing Brake Calipers on Audi A6 C5 Avant 1998 2.5 TDI quattro by yourself
    Put a container for gathering brake fluid beneath.
  12. Step 13
    A6 Avant (4B5, C5) 1.8 T 1999 Brake Calipers DIY replacement workshop manual
    Unscrew the fastener connecting the brake hose to the brake circuit pipe. Use a combination spanner #11.
  13. Step 14
    How to change Brake Calipers on AUDI A6 Avant (4B5, C5) 2000 - tips and tricks
    Remove the dust boot caps of the brake caliper guide pins. Use a crowbar.
  14. Step 15
    Step-by-step recommendations for DIY replacement Audi A6 C5 Avant 2001 1.8 T Brake Calipers
    Unscrew the brake caliper fastening. Use HEX No.H7. Use a ratchet wrench.
  15. Step 16
    DIY replacement of Brake Calipers on AUDI A6 Avant (4B5, C5) 2.4 2002 is not an issue anymore with our step-by-step tutorial
    Detach the brake caliper retaining spring. Use a crowbar.
  16. Step 17
    How to change Brake Calipers on Audi A6 C5 Avant 1997 - free PDF and video manuals
    Remove the brake caliper.
    Replacement: brake caliper – Audi A6 C5 Avant. Tip from AUTODOC:
    When replacing the brake caliper, it is recommended to check the brake hose for damages and, if necessary, to replace it with a new one. When replacing a brake caliper it is recommended to replace brake pads, check the state of the brake discs and replace them with new ones if necessary.If no new guide pins were supplied in a kit with the new brake calipers, use the old pins. Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
  17. Step 18
    Unscrew the mounting bracket that connects the brake hose to the brake caliper.
    Step 19
    Remove the brake pads.
    Step 20
    Clean the brake pipe fastener. Use a wire brush. Use a brake cleaner.
    AUTODOC recommends:
    Replacement: brake caliper – Audi A6 C5 Avant. After applying the spray, wait a few minutes.
    Step 21
    How to replace AUDI A6 Avant (4B5, C5) 2.5 TDI quattro 1998 Brake Calipers - step-by-step manuals and video guides
    Unscrew the fastener connecting the brake pipe to the brake caliper. Use a combination spanner #11.
  18. Step 22
    Audi A6 C5 Avant 1.9 TDI 1999 Brake Calipers replacement: free workshop manuals
    Treat the brake pipe. Use a brake cleaner.
    Replacement: brake caliper – Audi A6 C5 Avant. AUTODOC experts recommend:
    After applying the spray, wait a few minutes.
  19. Step 23
    Changing Brake Calipers on AUDI A6 Avant (4B5, C5) 2.5 TDI 2000 by yourself
    Screw in the fastener connecting the brake pipe to the brake caliper. Use a combination spanner #11.
  20. Step 24
    How to remove AUDI A6 1.8 T 2001 Brake Calipers - online easy-to-follow instructions
    Screw in the fasteners of the brake hose bracket. Use a combination spanner #10.
  21. Step 25
    How to replace Brake Calipers on AUDI A6 Avant (4B5, C5) 2002: download PDF manuals and video instructions
    Install the brake pads.
  22. Step 26
    How hard is it to do yourself: Brake Calipers replacement on Audi A6 C5 Avant 1.8 T quattro 2003 - download illustrated guide
    Install the brake caliper and fix it. Use HEX No.H7. Use a torque wrench. Tighten it to 30 Nm torque.
  23. Step 27
    Need to know how to renew Brake Calipers on AUDI A6 2004? This free workshop manual will help you to do it yourself
    Install the dust boot caps of the brake caliper guide pins.
  24. Step 28
    Changing of Brake Calipers on Audi A6 C5 Avant 2005 won't be an issue if you follow this illustrated step-by-step guide
    Install the brake pad retaining clip. Use a crowbar.
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