How to carry out replacement: Thermostat 2.0 TDI Passat B6 Variant
Disclaimer
Change Passat B6 Variant 2.0 TDI Thermostat yourself – manuals and video tutorials

How to change engine thermostat on VW Passat Variant (3C5) – replacement guide

downloads: 25
Views: 417
Download your free tutorial and fix VW Passat Variant (3C5) 1.6 TDI problems yourself Download for free 1.21 MB Thermostat for Passat B6 Variant Shop now
Leave a comment Open in a new tab
When to replace the Thermostat on your VW PASSAT
Recommended replacement interval for the part category Engine thermostat : 50000 km
Important!
This replacement procedure can be used for:
VW Passat Variant (3C5) 1.9 TDI … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Thermostat for Passat Variant (3C5) and other VW models
How to change Engine thermostat on Passat B6 Variant 2.0 TDI – step-by-step instructions for straightforward car repair Engine thermostat
How to change Engine thermostat on Passat B6 Variant (3C5) – tips for proper car maintenance
Engine thermostat for Passat B6 Variant (3C5) Diesel (105 hp)
Tools
Replacement: engine thermostat – VW PASSAT Variant (3C5). Tools you might need:
Torque wrench
Drive socket # 7
Drive socket # 10
Drive socket # 13
Ratchet wrench
Fluid container
Funnel
Fender cover
Buy tools
Replacement: engine thermostat – VW PASSAT Variant (3C5). Tip from AUTODOC:
  • Check the condition of the coolant every time you replace the thermostat. Change the coolant if necessary.
  • Please note: all work on the car – VW PASSAT Variant (3C5) – should be done with the engine switched off.
Carry out replacement in the following order:
  1. Step 1
    Open the hood.
    Step 2
    Use a fender protection cover to prevent damaging paintwork and plastic parts of the car.
    Step 3
    How to change Thermostat on Passat B6 Variant 2005 - free PDF and video manuals
    Unscrew the coolant reservoir cap.
  2. Step 4
    How to replace VW Passat Variant (3C5) 2.0 TDI 2006 Thermostat - step-by-step manuals and video guides
    Prepare a container for fluids.
  3. Step 5
    Passat B6 Variant 2.0 TDI 16V 2007 Thermostat replacement: free workshop manuals
    Loosen the coolant hose clamp. Use a drive socket #7. Use a ratchet wrench.
  4. Step 6
    Changing Thermostat on VW Passat Variant (3C5) 2.0 FSI 2008 by yourself
    Detach the coolant hose.
  5. Step 7
    How to remove VW PASSAT 2.0 TDI 4motion 2009 Thermostat - online easy-to-follow instructions
    Drain the coolant from the engine.
    Replacement: engine thermostat – VW PASSAT Variant (3C5). Tip:
    Caution! The coolant can be very hot.Wear gloves to prevent contact with hot liquid.All work should be done with the engine stopped.Wait until the coolant has completely flowed out of the drain hole.
  6. Step 8
    How to replace Thermostat on VW Passat Variant (3C5) 2010: download PDF manuals and video instructions
    Unscrew the thermostat housing fasteners. Use a drive socket #13. Use a ratchet wrench.
  7. Step 9
    How hard is it to do yourself: Thermostat replacement on Passat B6 Variant 1.4 TSI EcoFuel 2011 - download illustrated guide
    Remove the thermostat housing.
    AUTODOC recommends:
    Replacement: engine thermostat – VW PASSAT Variant (3C5). Do not use excessive force when removing the part as this may damage it.
  8. Step 10
    Need to know how to renew Thermostat on VW PASSAT 2005? This free workshop manual will help you to do it yourself
    Remove the thermostat.
    AUTODOC recommends:
    Replacement: engine thermostat – VW PASSAT Variant (3C5). Do not use excessive force when removing the part as this may damage it.Caution! Coolant may leak out of the coolant lines and thermostat housing.
  9. Step 11
    Changing of Thermostat on Passat B6 Variant 2006 won't be an issue if you follow this illustrated step-by-step guide
    Install a new thermostat.
    Replacement: engine thermostat – VW PASSAT Variant (3C5). Tip:
    When installing, do not use excessive force to avoid damage to the part.
  10. Step 12
    VW PASSAT 2.0 TDI Thermostat replacement: online guides and video tutorials
    Install the thermostat housing.
  11. Step 13
    Replacing Thermostat on Passat B6 Variant 2008 2.0 TDI by yourself
    Tighten the thermostat housing fasteners. Use a drive socket #10. Use a torque wrench. Tighten it to 13 nm torque.
  12. Step 14
    Passat Variant (3C5) 2.0 TDI 4motion 2009 Thermostat DIY replacement workshop manual
    Attach the coolant hose.
Was this manual helpful?
Please rate this manual on a scale from 1 to 5. If you have any questions, feel free to ask us.
Users voted – 0
Searching for the right tyres?

Find out which tyre and wheel sizes are compatible with the VW Passat B6 Variant (3C5) model.

Passat B6 Variant tyre size

Popular maintenance tutorials for Passat B6 Variant

More manuals for Passat B6 Variant

Complete guides for changing the Coolant thermostat on different VW PASSAT models

Your profile is your personal assistant.

It can track car expenses, keep a car log and replacement schedule, and save favourite materials, notes and documents

Install the AUTODOC CLUB app!
Your personal car expenses manager, maintenance tips, reminders about upcoming appointments and service intervals, DIY repair instructions – all this on your phone.
VW Passat Variant (3C5) Thermostat replace by yourself - Scan QR-code and download AUTODOC CLUB app
Scan

To download the app:

  • - scan the QR code
  • - download from App Store
  • - download from Google Play
DIY VW Passat Variant (3C5) Thermostat replacement - online guide
Tips & tricks for your VW Passat Variant (3C5)
View more
  • How to change Coolant thermostat on VW Passat Variant (3C5) 1.9 TDI - replacement tricks
    Replacing your engine cooling fan | AUTODOC tips
    3K views
    Published on: 15/11/2020
  • Changing Coolant thermostat Passat B6 Variant 2.0 TDI - Replacement Tips
    Top 5 tips to prevent car rust | AUTODOC tips
    5K views
    Published on: 27/07/2023
  • Maintenance Hacks - VW Passat Variant (3C5) 2.0 TDI 16V Coolant thermostat replacement guide
    5 most common causes of oil leaks | AUTODOC tips
    15K views
    Published on: 30/03/2023
  • Replace Coolant thermostat on Passat B6 Variant - free video tips
    How to remove scratches from a car | AUTODOC tips
    7K views
    Published on: 12/05/2022

Most commonly replaced car parts on VW PASSAT

Professional manuals for the most common VW models