How to carry out replacement: Wheel Cylinder 1.6 TDI VW Polo 5 Saloon
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Change VW Polo 5 Saloon 1.4 Wheel Cylinder yourself – manuals and video tutorials

How to change wheel cylinder on VW Polo Saloon (602, 604, 612, 614) – replacement guide

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When to replace the Wheel Cylinder on your VW POLO
Recommended replacement interval for the part category Wheel Brake Cylinder : 60000 km
Important!
This replacement procedure can be used for:
VW Polo Saloon (602, 604, 612, 614) 1.6, VW Polo Saloon (602, 604, 612, 614) 1.6 … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Wheel Cylinder for Polo Saloon (602, 604, 612, 614) and other VW models
Alternative products
How to change Wheel Brake Cylinder on VW Polo 5 Saloon 1.6 TDI – step-by-step instructions for straightforward car repair Wheel Brake Cylinder
Tools
Replacement: wheel cylinder – VW POLO Saloon. Tools you'll need:
Wire brush
WD-40 spray
Copper grease
Combination spanner #7
Combination spanner #11
Torx bit T30
Wheel impact socket #17
Ratchet wrench
Torque wrench
Flat Screwdriver
Phillips screwdriver
Wheel chock
Buy tools
Replacement: wheel cylinder – VW POLO Saloon. Tip from AUTODOC:
  • Replace the wheel brake cylinders of the rear drum brakes in pairs.
  • The replacement procedure is identical for the right and left wheel brake cylinders of the rear drum brakes.
  • All work should be done with the engine stopped.
Replacement: wheel cylinder – VW POLO Saloon. Recommended sequence of steps:
  1. Step 1
    How to change Wheel Cylinder on VW Polo 5 Saloon 2009 - free PDF and video manuals
    Secure the wheels with chocks.
  2. Step 2
    How to replace VW Polo Saloon (602, 604, 612, 614) 1.6 TDI 2010 Wheel Cylinder - step-by-step manuals and video guides
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  3. Step 3
    Raise the rear of the car and secure on supports.
    Step 4
    VW Polo 5 Saloon 1.4 2011 Wheel Cylinder replacement: free workshop manuals
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Warning! To avoid injury, hold the wheel while unscrewing the fastening bolts. VW POLO Saloon
  4. Step 5
    Changing Wheel Cylinder on VW Polo Saloon (602, 604, 612, 614) 1.2 TSI 2012 by yourself
    Remove the wheel.
  5. Step 6
    Clean the brake drum fasteners. Use a wire brush. Use WD-40 spray.
    Step 7
    How to remove VW POLO 1.6 2013 Wheel Cylinder - online easy-to-follow instructions
    Unscrew the brake drum fastening. Use a Phillips screwdriver.
  6. Step 8
    How to replace Wheel Cylinder on VW Polo Saloon (602, 604, 612, 614) 2014: download PDF manuals and video instructions
    Remove the brake drum.
    Replacement: wheel cylinder – VW POLO Saloon. Tip from AUTODOC experts:
    Examine the brake drum. Replace it if necessary.
  7. Step 9
    How hard is it to do yourself: Wheel Cylinder replacement on VW Polo 5 Saloon 1.4 TSi 2015 - download illustrated guide
    Disconnect the hydraulic line from the wheel cylinder back. Use a combination spanner #11.
    Replacement: wheel cylinder – VW POLO Saloon. Tip from AUTODOC:
    Immediately plug the brake line open end to prevent fluid leakage and ingress of dirt into the hydraulic system.
  8. Step 10
    Need to know how to renew Wheel Cylinder on VW POLO 2016? This free workshop manual will help you to do it yourself
    Unscrew the brake cylinder fastening bolt. Use Torx T30. Use a ratchet wrench.
  9. Step 11
    Changing of Wheel Cylinder on VW Polo 5 Saloon 2017 won't be an issue if you follow this illustrated step-by-step guide
    Remove the brake cylinder from the backplate. Use a flat screwdriver.
  10. Step 12
    Clean the brake drum. Use a wire brush. Use WD-40 spray.
    Step 13
    Clean the brake pipe attachment spot  and the brake drum fastening bolts on :maker :model.
    Step 14
    VW POLO 1.4 Wheel Cylinder replacement: online guides and video tutorials
    Install a new brake cylinder.
  11. Step 15
    Replacing Wheel Cylinder on VW Polo 5 Saloon 2019 1.6 TDI by yourself
    Screw the brake cylinder fastening bolts. Use Torx T30. Use a torque wrench. Tighten it to 8 nm torque.
  12. Step 16
    Polo Saloon (602, 604, 612, 614) 1.6 2020 Wheel Cylinder DIY replacement workshop manual
    Connect the hydraulic line to the wheel cylinder back. Use a combination spanner #11. Use a torque wrench. Tighten it to 14 nm torque.
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DIY VW Polo Saloon (602, 604, 612, 614) Wheel Cylinder replacement - online guide
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