How to carry out replacement: Track Rod End 2.0 HDi Xsara
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Change Xsara 1.5 D Track Rod End yourself – manuals and video tutorials

How to change track rod end on CITROËN Xsara Box Body / Estate – replacement guide

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Important!
This replacement procedure can be used for:
CITROËN Xsara Box Body / Estate 2.0 HDi … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Track Rod End for Xsara Box Body / Estate and other CITROËN models
How to change Track rod end on Xsara 2.0 HDi – step-by-step instructions for straightforward car repair Track rod end
How to change Track rod end on Xsara Box Body / Estate – tips for proper car maintenance
Track rod end for Xsara Box Body / Estate Diesel (90 hp)
Tools
Replacement: track rod end – CITROËN XSARA Box. List of the tools you'll need:
Wire brush
WD-40 spray
All-purpose cleaning spray
Brake cleaner
Ceramic grease
Copper grease
Torque wrench
Combination spanner #16
Combination spanner #22
Drive socket # 17
Wheel impact socket #19
Ball joint puller
Ratchet wrench
Vernier caliper
Wheel chock
Buy tools
Replacement: track rod end – CITROËN XSARA Box. Tip from AUTODOC experts:
  • Replace tie rod ends in pairs.
  • The replacement procedure is identical for the right and left tie rod ends.
  • Please note: all work on the car – CITROËN XSARA Box – should be done with the engine switched off.
Carry out replacement in the following order:
  1. Step 1
    Secure the wheels with chocks.
    Step 2
    How to change Track Rod End on Xsara 1998 - free PDF and video manuals
    Loosen the wheel mounting bolts. Use wheel impact socket #19.
  2. Step 3
    Raise the car.
    AUTODOC recommends:
    If you are using a jack, make sure it rests on a flat surface without any unevenness.Be sure to additionally secure the car with jack stands.
    Step 4
    How to replace CITROËN Xsara Box Body / Estate 2.0 HDi 1999 Track Rod End - step-by-step manuals and video guides
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Warning! To avoid injury, hold the wheel while unscrewing the fastening bolts. CITROËN XSARA Box
  3. Step 5
    Xsara 1.9 D 2000 Track Rod End replacement: free workshop manuals
    Remove the wheel.
  4. Step 6
    Changing Track Rod End on CITROËN Xsara Box Body / Estate 1.5 D 2001 by yourself
    Clean all tie rod end connections. Use a wire brush. Use WD-40 spray.
  5. Step 7
    How to remove CITROËN XSARA 1.4 2002 Track Rod End - online easy-to-follow instructions
    When deinstalling, mark or measure the precise position of the ball joint on the track rod, or count the number of turns in order to prevent misalignment afterward. Use a vernier caliper.
  6. Step 8
    How to replace Track Rod End on CITROËN Xsara Box Body / Estate 2003: download PDF manuals and video instructions
    Loosen the lock nut securing the tie rod end to the tie rod. Use a combination spanner #16. Use a combination spanner #22.
  7. Step 9
    How hard is it to do yourself: Track Rod End replacement on Xsara 1.9 D 2004 - download illustrated guide
    Unscrew the end fastening nut to the steering knuckle. Use a drive socket #17. Use a ratchet wrench.
  8. Step 10
    Need to know how to renew Track Rod End on CITROËN XSARA 2005? This free workshop manual will help you to do it yourself
    Disconnect the tie rod end from the steering knuckle.
    AUTODOC recommends:
    Use a ball joint puller if necessary.
  9. Step 11
    Changing of Track Rod End on Xsara 1998 won't be an issue if you follow this illustrated step-by-step guide
    Screw the end out of the tie rod.
  10. Step 12
    CITROËN XSARA 1.5 D Track Rod End replacement: online guides and video tutorials
    Clean the mounting seats of the tie rod end. Use a wire brush. Use all-purpose cleaning spray.
  11. Step 13
    Replacing Track Rod End on Xsara 2000 2.0 HDi by yourself
    Treat the mounting seats of the tie rod end. Use copper grease.
  12. Step 14
    Xsara Box Body / Estate 1.4 2001 Track Rod End DIY replacement workshop manual
    Screw on a new tie rod end. Use a vernier caliper.
    Replacement: track rod end – CITROËN XSARA Box. AUTODOC experts recommend:
    While installing the steering rod end remember to make the same number of turns or to leave the same length of thread showing as per your measurements.
  13. Step 15
    How to change Track Rod End on CITROËN Xsara Box Body / Estate 2002 - tips and tricks
    Connect the tie rod end to the steering knuckle.
  14. Step 16
    Step-by-step recommendations for DIY replacement Xsara 2003 1.4 Track Rod End
    Screw on the fastening nut that connects the tie rod end to the steering knuckle. Use a drive socket #17. Use a ratchet wrench.
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