How to carry out replacement: Spark Plug 2.4 Volvo s60 1
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Change Volvo s60 1 2.4 Spark Plug yourself – manuals and video tutorials

How to change spark plugs on VOLVO S60 I (384) – replacement guide

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When to replace the Spark Plug on your VOLVO S60
Recommended replacement interval for the part category Spark plug : 3 year / 60000 km
Important!
This replacement procedure can be used for:
VOLVO S60 I (384) 2.4 T, VOLVO S60 I (384) T5, VOLVO S60 I (384) 2.0 T, VOLVO S60 I (384) 2.5 T, VOLVO S60 I (384) 2.5 T AWD, VOLVO S60 I (384) T5, VOLVO S60 I (384) 2.4 T AWD … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Spark Plug for S60 I (384) and other VOLVO models
Alternative products
How to change Spark plug on Volvo s60 1 2.4 – step-by-step instructions for straightforward car repair Spark plug
Tools
Replacement: spark plugs – VOLVO S60 I. Tools you need:
Electronic spray
High-temperature anti-seize lubricant
Drive socket # 7
Drive socket # 10
Torx bit T20
Spark plug socket # 16
Ratchet wrench
Torque wrench
Flat screwdriver
Microfibre towel
Fender cover
Buy tools
Replacement: spark plugs – VOLVO S60 I. AUTODOC recommends:
  • The replacement procedure is the same for all spark plugs.
  • All work should be done with the engine stopped.
Replacement: spark plugs – VOLVO S60 I. Recommended sequence of steps:
  1. Step 1
    Open the hood.
    Step 2
    Use a fender protection cover to prevent damaging paintwork and plastic parts of the car.
    Step 3
    How to change Spark Plug on Volvo s60 1 2000 - free PDF and video manuals
    Unscrew the engine cover fastener. Use Torx T20. Use a ratchet wrench.
  2. Step 4
    How to replace VOLVO S60 I (384) 2.4 2001 Spark Plug - step-by-step manuals and video guides
    Remove the engine cover.
    Replacement: spark plugs – VOLVO S60 I. Tip:
    Raise the engine cover, holding it on two sides simultaneously.
  3. Step 5
    Volvo s60 1 D5 2002 Spark Plug replacement: free workshop manuals
    Unplug the connectors from the ignition coils.
  4. Step 6
    Changing Spark Plug on VOLVO S60 I (384) 4.0 T5 2003 by yourself
    Disconnect the air intake pipe fastening. Use a drive socket #10. Use a ratchet wrench.
  5. Step 7
    How to remove VOLVO S60 2.4 D 2004 Spark Plug - online easy-to-follow instructions
    Detach the air intake hose clamp. Use a drive socket #7. Use a ratchet wrench.
  6. Step 8
    How to replace Spark Plug on VOLVO S60 I (384) 2005: download PDF manuals and video instructions
    Remove the air intake pipe.
  7. Step 9
    How hard is it to do yourself: Spark Plug replacement on Volvo s60 1 2.0 T 2006 - download illustrated guide
    Cover the air intake hose with a microfibre towel to prevent dust and dirt from getting into the system.
  8. Step 10
    Need to know how to renew Spark Plug on VOLVO S60 2007? This free workshop manual will help you to do it yourself
    Unscrew the ignition coil bracket. Use a drive socket #10.
  9. Step 11
    Changing of Spark Plug on Volvo s60 1 2008 won't be an issue if you follow this illustrated step-by-step guide
    Take out the ignition coil from the spark plug well.
    Replacement: spark plugs – VOLVO S60 I. AUTODOC experts recommend:
    Remember the sequence of steps for ignition coil demounting.
  10. Step 12
    VOLVO S60 2.4 Spark Plug replacement: online guides and video tutorials
    Clean dirt, dust and debris from inside the spark plug wells.
  11. Step 13
    Replacing Spark Plug on Volvo s60 1 2010 2.4 by yourself
    Unscrew the spark plugs. Use the spark plug socket #16. Use a ratchet wrench.
  12. Step 14
    S60 I (384) 2.4 D 2000 Spark Plug DIY replacement workshop manual
    Take out the spark plugs.
  13. Step 15
    How to change Spark Plug on VOLVO S60 I (384) 2001 - tips and tricks
    Apply a thin layer of a special high temperature anti-seize lubricant to the threads of the new spark plugs. Treat the surface of the terminals of the new spark plugs. Use high-temperature grease.
  14. Step 16
    Step-by-step recommendations for DIY replacement Volvo s60 1 2002 2.4 D Spark Plug
    Install the new spark plugs into their mounting seats.
  15. Step 17
    DIY replacement of Spark Plug on VOLVO S60 I (384) 2.4 T 2003 is not an issue anymore with our step-by-step tutorial
    Screw new spark plugs and tighten them. Use the spark plug socket #16. Use a torque wrench. Tighten it to 27 nm torque.
    Replacement: spark plugs – VOLVO S60 I. Tip from AUTODOC experts:
    Don't tighten the plugs with excessive force. Exceeding tightening torque can damage the thread connection. Be careful when working with a spark plug wrench. Its skewing can cause damage to the threaded connection.
  16. Step 18
    How to change Spark Plug on Volvo s60 1 2000 - free PDF and video manuals
    Treat the ignition coil tips. Use high-temperature grease. Use a flat screwdriver.
  17. Step 19
    How to replace VOLVO S60 I (384) 2.4 2001 Spark Plug - step-by-step manuals and video guides
    Install the ignition coils to the spark plug wells. Make sure you hear a click indicating that it is locked in place.
    Replacement: spark plugs – VOLVO S60 I. Tip from AUTODOC:
    Follow the installation sequence.
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