When to replace the Spark Plug on your CITROËN XSARA
Recommended replacement interval for the part category Spark plug : 60000 km
Important!
This replacement procedure can be used for:
CITROËN XSARA PICASSO (N68) 1.6, CITROËN XSARA PICASSO (N68) 1.6, CITROËN XSARA PICASSO (N68) 1.6, CITROËN XSARA PICASSO (N68) 1.6 Chrono View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

Tools
Replacement: spark plugs – CITROËN XSARA PICASSO (N68). Tools you need:
High-temperature anti-seize lubricant
Drive socket # 10
Spark plug socket # 16
Ratchet wrench
Torque wrench
Telescoping magnet
Fender cover
Replacement: spark plugs – CITROËN XSARA PICASSO (N68). AUTODOC experts recommend:
  • The replacement procedure is the same for all spark plugs.
  • All work should be done with the engine stopped.
Replacement: spark plugs – CITROËN XSARA PICASSO (N68). Recommended sequence of steps:
  1. Step 1
    Open the hood.
    Step 2
    Use a fender protection cover to prevent damaging paintwork and plastic parts of the car.
    Step 3
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    Detach the PCV valve.
  2. Step 4
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    Disconnect the crankcase ventilation hose from the intake manifold.
  3. Step 5
    Remove the crankcase ventilation hoses.
    Step 6
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    Disconnect the crankcase ventilation hose from the air duct.
  4. Step 7
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    Detach the throttle valve connectors.
  5. Step 8
    How to remove CITROËN XSARA 1.6 16V 2003 Spark Plug - online easy-to-follow instructions
    Detach the connector from the ignition coil.
  6. Step 9
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    Detach the connector from the intake manifold.
  7. Step 10
    How hard is it to do yourself: Spark Plug replacement on Citroen Xsara Picasso 2.0 HDi 2005 - download illustrated guide
    Cover the PCV valve hole with a microfibre cloth to prevent dirt and foreign objects from getting into the system.
  8. Step 11
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    Unscrew the ignition coil bracket. Use a drive socket #10. Use a ratchet wrench.
  9. Step 12
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    Pry up the ignition coil. Take out the ignition coil from the spark plug well.
  10. Step 13
    CITROËN XSARA 1.8 16V Spark Plug replacement: online guides and video tutorials
    Clean dirt, dust and debris from inside the spark plug wells.
  11. Step 14
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    Unscrew the spark plugs. Use the spark plug socket #16. Use a ratchet wrench.
  12. Step 15
    XSARA PICASSO (N68) 1.6 16V 2010 Spark Plug DIY replacement workshop manual
    Take out the spark plugs. Use a telescoping magnet.
  13. Step 16
    Apply a thin layer of a special high temperature anti-seize lubricant to the threads of the new spark plugs.
    Step 17
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    Install the new spark plugs into their mounting seats. Use the spark plug socket #16.
  14. Step 18
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    Screw new spark plugs and tighten them. Use the spark plug socket #16. Use a torque wrench. Tighten it to 28 nm torque.
    Replacement: spark plugs – CITROËN XSARA PICASSO (N68). AUTODOC recommends:
    Don't tighten the plugs with excessive force. Exceeding tightening torque can damage the thread connection. Be careful when working with a spark plug wrench. Its skewing can cause damage to the threaded connection.
  15. Step 19
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    Treat the ignition coil tips. Use high-temperature grease.
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DIY CITROËN XSARA PICASSO (N68) Spark Plug replacement - online guide
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