How to carry out replacement: Poly V-Belt 2.5 D Citroen Jumper 230
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Change Citroen Jumper 230 2.5 D 4x4 Poly V-Belt yourself – manuals and video tutorials

How to change serpentine belt on CITROËN Relay I Minibus (230) – replacement guide

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When to replace the Poly V-Belt on your CITROËN RELAY
Recommended replacement interval for the part category Serpentine belt : 30000 km
Important!
This replacement procedure can be used for:
CITROËN JUMPER Bus (230P) 1.9 TD, CITROËN JUMPER Bus (230P) 1.9 TD, CITROËN JUMPER Bus (230P) 1.9 TD 4x4, CITROËN JUMPER Bus (230P) 1.9 D … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Poly V-Belt for JUMPER Bus (230P) and other CITROËN models
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Serpentine belt for Relay I Minibus (230) Diesel (92 hp)
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Tools
Replacement: serpentine belt – CITROËN JUMPER Bus (230P). List of the tools you'll need:
Wire brush
Torque wrench
Drive socket # 27
HEX bit no.H8
1/4" square drive extension bar
Wheel impact socket #19
Ratchet wrench
Clip removal tool
Phillips screwdriver
Fender cover
Wheel chock
Buy tools
Replacement: serpentine belt – CITROËN JUMPER Bus (230P). Tools you might need:
  • All work should be done with the engine stopped.
Replacement: serpentine belt – CITROËN JUMPER Bus (230P). Use the following procedure:
  1. Step 1
    Open the hood.
    Step 2
    Use a fender protection cover to prevent damaging paintwork and plastic parts of the car.
    Step 3
    Secure the wheels with chocks.
    Step 4
    How to change Poly V-Belt on Citroen Jumper 230 1994 - free PDF and video manuals
    Loosen the wheel mounting bolts. Use wheel impact socket #19.
  2. Step 5
    Raise the car.
    Replacement: serpentine belt – CITROËN JUMPER Bus (230P). AUTODOC recommends:
    If you are using a jack, make sure it rests on a flat surface without any unevenness.Be sure to additionally secure the car with jack stands.
    Step 6
    How to replace CITROËN JUMPER Bus (230P) 2.5 D 1995 Poly V-Belt - step-by-step manuals and video guides
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Warning! To avoid injury, hold the wheel while unscrewing the fastening bolts. CITROËN JUMPER Bus (230P)
  3. Step 7
    Citroen Jumper 230 2.5 TDi 1996 Poly V-Belt replacement: free workshop manuals
    Remove the wheel.
  4. Step 8
    Changing Poly V-Belt on CITROËN JUMPER Bus (230P) 2.5 TD 1997 by yourself
    Unscrew and remove the wheel arch cover fasteners. Use a clip removal tool. Use a Phillips screwdriver.
  5. Step 9
    How to remove CITROËN RELAY 2.0 1998 Poly V-Belt - online easy-to-follow instructions
    Remove the wheel arch cover.
  6. Step 10
    How to replace Poly V-Belt on CITROËN JUMPER Bus (230P) 1999: download PDF manuals and video instructions
    Release the coolant pipe fasteners.
  7. Step 11
    How hard is it to do yourself: Poly V-Belt replacement on Citroen Jumper 230 1.9 D 2000 - download illustrated guide
    Clean the tensioner pulley fastener. Use a wire brush.
  8. Step 12
    Need to know how to renew Poly V-Belt on CITROËN RELAY 2001? This free workshop manual will help you to do it yourself
    Loosen the tensioner pulley fastener. Use HEX No.H8. Use a ratchet wrench.
  9. Step 13
    Changing of Poly V-Belt on Citroen Jumper 230 2002 won't be an issue if you follow this illustrated step-by-step guide
    Pull aside the V-ribbed belt tensioner pulley. Use a 1/4" square drive extension bar. Use a ratchet wrench.
  10. Step 14
    CITROËN RELAY 2.5 D 4x4 Poly V-Belt replacement: online guides and video tutorials
    Remove the V-ribbed belt.
    Replacement: serpentine belt – CITROËN JUMPER Bus (230P). Tip from AUTODOC experts:
    Check the condition of the tensioner pulley and idler pulley. Replace them if necessary.
  11. Step 15
    Replacing Poly V-Belt on Citroen Jumper 230 1995 2.5 D by yourself
    Install the V-ribbed belt.
    Replacement: serpentine belt – CITROËN JUMPER Bus (230P). Professionals recommend:
    Make sure that the V-ribbed belt fits all pulleys snugly.
  12. Step 16
    JUMPER Bus (230P) 2.0 1996 Poly V-Belt DIY replacement workshop manual
    Tension the belt by turning the tensioner pulley clockwise. Use a 1/4" square drive extension bar. Use a ratchet wrench.
    Replacement: serpentine belt – CITROËN JUMPER Bus (230P). Tip:
    Keep the belt taut until you've tightened the tensioner pulley fastener.
  13. Step 17
    How to change Poly V-Belt on CITROËN JUMPER Bus (230P) 1997 - tips and tricks
    Tighten the fastener of the serpentine belt tensioner pulley. Use HEX No.H8. Use a torque wrench. Tighten it to 35 Nm torque.
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