How to carry out replacement: Wheel Bearing 1.9 TDI Passat 3b5
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Change Passat 3b5 1.9 TDI Wheel Bearing yourself – manuals and video tutorials

How to change rear wheel bearing on VW PASSAT Variant (3B5) – replacement guide

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Important!
This replacement procedure can be used for:
VW PASSAT Variant (3B5) 1.6, VW PASSAT Variant (3B5) 1.8, VW PASSAT Variant (3B5) 1.8 T, VW PASSAT Variant (3B5) 2.3 VR5, VW PASSAT Variant (3B5) 2.8 V6, VW PASSAT Variant (3B5) 1.9 TDI, VW PASSAT Variant (3B5) 1.9 TDI, VW PASSAT Variant (3B5) 1.9 TDI, VW PASSAT Variant (3B5) 2.5 TDI, VW PASSAT Variant (3B5) 1.8, VW PASSAT Variant (3B5) 2.8 V6, VW PASSAT Variant (3B5) 2.8 V6 … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Wheel Bearing for PASSAT Variant (3B5) and other VW models
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Tools
Replacement: wheel bearing – VW PASSAT Variant (3B5). List of the tools you'll need:
Wire brush
Nylon cleaning brush
WD-40 spray
All-purpose cleaning spray
Brake cleaner
Copper grease
Torque wrench
Combination spanner #15
Drive socket # 13
HEX bit No.H8
Wheel impact socket #17
Ratchet wrench
Flat screwdriver
Tap wrench
Impact screwdriver
Pincers
Crow bar
Wheel chock
Buy tools
AUTODOC recommends:
  • Do not re-use the bearing assembly of your VW PASSAT Variant (3B5) car.
  • The wheel hub bearing replacement procedure is identical for both wheels on the same axle.
  • Please note: all work on the car – VW PASSAT Variant (3B5) – should be done with the engine switched off.
Carry out replacement in the following order:
  1. Step 1
    Secure the wheels with chocks.
    Step 2
    How to change Wheel Bearing on Passat 3b5 1997 - free PDF and video manuals
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  2. Step 3
    Raise the rear of the car and secure on supports.
    Step 4
    How to replace VW PASSAT Variant (3B5) 1.9 TDI 1998 Wheel Bearing - step-by-step manuals and video guides
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Warning! To avoid injury, hold the wheel while unscrewing the fastening bolts. VW PASSAT Variant (3B5)
  3. Step 5
    Passat 3b5 1.8 T 1999 Wheel Bearing replacement: free workshop manuals
    Remove the wheel.
  4. Step 6
    Changing Wheel Bearing on VW PASSAT Variant (3B5) 1.6 2000 by yourself
    Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
  5. Step 7
    How to remove VW PASSAT 1.9 TDI Syncro/4motion 2001 Wheel Bearing - online easy-to-follow instructions
    Unscrew the brake caliper fastening. Use a combination spanner #15. Use a drive socket #13. Use a ratchet wrench.
  6. Step 8
    How to replace Wheel Bearing on VW PASSAT Variant (3B5) 1997: download PDF manuals and video instructions
    Remove the brake caliper. Use a crowbar.
    Replacement: wheel bearing – VW PASSAT Variant (3B5). AUTODOC experts recommend:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
  7. Step 9
    How hard is it to do yourself: Wheel Bearing replacement on Passat 3b5 1.9 TDI 4motion 1998 - download illustrated guide
    Remove the brake pads. Use a crowbar.
  8. Step 10
    Need to know how to renew Wheel Bearing on VW PASSAT 1999? This free workshop manual will help you to do it yourself
    Clean the brake caliper bracket fasteners. Use a wire brush. Use WD-40 spray.
  9. Step 11
    Changing of Wheel Bearing on Passat 3b5 2000 won't be an issue if you follow this illustrated step-by-step guide
    Unscrew the caliper bracket fastening. Use HEX No.H8. Use a tap wrench. Use a ratchet wrench.
  10. Step 12
    VW PASSAT 1.9 TDI Wheel Bearing replacement: online guides and video tutorials
    Remove the caliper bracket.
  11. Step 13
    Replacing Wheel Bearing on Passat 3b5 1997 1.9 TDI by yourself
    Remove the brake disc.
  12. Step 14
    PASSAT Variant (3B5) 1.9 TDI Syncro/4motion 1998 Wheel Bearing DIY replacement workshop manual
    Clean the ABS sensor fastener. Use a nylon cleaning brush. Use all-purpose cleaning spray.
  13. Step 15
    How to change Wheel Bearing on VW PASSAT Variant (3B5) 1999 - tips and tricks
    Detach the ABS sensor fastener. Use a flat screwdriver.
  14. Step 16
    Step-by-step recommendations for DIY replacement Passat 3b5 2000 1.9 TDI Syncro/4motion Wheel Bearing
    Disconnect the ABS sensor. Use pincers.
  15. Step 17
    DIY replacement of Wheel Bearing on VW PASSAT Variant (3B5) 1.8 2001 is not an issue anymore with our step-by-step tutorial
    Clean the wheel hub fastener. Use a wire brush. Use WD-40 spray.
  16. Step 18
    How to change Wheel Bearing on Passat 3b5 1997 - free PDF and video manuals
    Unscrew the wheel hub bolts. Use HEX No.H8. Use an impact screwdriver. Use a ratchet wrench.
  17. Step 19
    How to replace VW PASSAT Variant (3B5) 1.9 TDI 1998 Wheel Bearing - step-by-step manuals and video guides
    Remove the hub and the bearing together, since they are a sealed unit.
  18. Step 20
    Passat 3b5 1.8 T 1999 Wheel Bearing replacement: free workshop manuals
    Remove the brake disc baffle plate.
  19. Step 21
    Changing Wheel Bearing on VW PASSAT Variant (3B5) 1.6 2000 by yourself
    Clean the hub bearing mounting seat. Use a wire brush. Use WD-40 spray.
  20. Step 22
    How to remove VW PASSAT 1.9 TDI Syncro/4motion 2001 Wheel Bearing - online easy-to-follow instructions
    Treat the wheel hub fasteners. Use copper grease.
  21. Step 23
    How to replace Wheel Bearing on VW PASSAT Variant (3B5) 1997: download PDF manuals and video instructions
    Install the new wheel hub with a bearing.
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