How to carry out replacement: Springs 1.6 TDI VW Polo 5 Saloon
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Change VW Polo 5 Saloon 1.4 Springs yourself – manuals and video tutorials

How to change rear coil springs on VW Polo 5 – replacement guide

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Important!
This replacement procedure can be used for:
VW Golf IV Hatchback (1J1) 2.0 BiFuel, VW Golf IV Hatchback (1J1) 1.9 TDI, VW Golf IV Hatchback (1J1) 1.6, VW Golf IV Hatchback (1J1) 1.9 TDI, VW Golf IV Hatchback (1J1) 1.9 SDI, VW Golf IV Hatchback (1J1) 1.4 16V, VW Golf IV Hatchback (1J1) 1.8, VW Golf IV Hatchback (1J1) 1.8 T, VW Golf IV Hatchback (1J1) 2.3 V5, VW Golf IV Hatchback (1J1) 1.6 FSI, VW Golf IV Hatchback (1J1) 1.8 T GTI, VW Golf IV Hatchback (1J1) 1.9 TDI, VW Golf IV Hatchback (1J1) 2.3 V5, VW Golf IV Hatchback (1J1) 1.6, VW Golf IV Hatchback (1J1) 1.9 TDI, VW Golf IV Hatchback (1J1) 1.9 TDI, VW Golf IV Hatchback (1J1) 2.0, VW Golf IV Hatchback (1J1) 1.9 TDI, VW Golf IV Hatchback (1J1) 1.6 16V, VW Polo Hatchback (6R1, 6C1) 1.6, VW Polo Hatchback (6R1, 6C1) 1.6 TDI, VW Polo Hatchback (6R1, 6C1) 1.2 TSI, VW Polo Hatchback (6R1, 6C1) 1.2 TDI, VW Golf IV Variant (1J5) 2.3 V5, VW Golf IV Variant (1J5) 1.9 TDI, VW Golf IV Variant (1J5) 1.9 TDI, VW Golf IV Variant (1J5) 1.9 TDI, VW Golf IV Variant (1J5) 1.9 TDI, VW Golf IV Variant (1J5) 1.9 SDI, VW Golf IV Variant (1J5) 1.6, VW Golf IV Variant (1J5) 2.0, VW Golf IV Variant (1J5) 1.9 TDI, VW Golf IV Variant (1J5) 1.6, VW Golf IV Variant (1J5) 2.0 Bi-Fuel, VW Golf IV Variant (1J5) 1.4 16V, VW Golf IV Variant (1J5) 1.6 FSI, VW Golf IV Variant (1J5) 1.8 T, VW Golf IV Variant (1J5) 2.3 V5, VW Golf IV Variant (1J5) 1.9 TDI, VW Golf IV Variant (1J5) 1.6 16V … View more

The steps may slightly vary depending on the car design.

How to change rear springs / coil springs on VW POLO 5 (612) [TUTORIAL AUTODOC]

video
Published on: 22/05/2020
8K views
All the parts you need to replace – Springs for Polo Saloon (602, 604, 612, 614) and other VW models
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Tools
Replacement: coil springs – VW Polo 5. List of the tools you'll need:
Wire brush
WD-40 spray
Copper grease
Combination spanner #16
Drive socket # 16
Wheel impact socket #17
Ratchet wrench
Torque wrench
Tap wrench
Crow bar
Hydraulic transmission jack
Wheel chock
Buy tools
Replacement: coil springs – VW Polo 5. Tip from AUTODOC experts:
  • Both coil springs of the rear suspension should be replaced simultaneously.
  • The replacement procedure is identical for the left and right coil springs of the rear suspension.
  • All work should be done with the engine stopped.
Replacement: coil springs – VW Polo 5. Take the following steps:
  1. Step 1
    How to change Springs on VW Polo 5 Saloon 1997 - free PDF and video manuals
    Secure the wheels with chocks.
  2. Step 2
    How to replace VW Polo Saloon (602, 604, 612, 614) 1.6 TDI 1998 Springs - step-by-step manuals and video guides
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  3. Step 3
    VW Polo 5 Saloon 1.4 1999 Springs replacement: free workshop manuals
    Raise the rear of the car and secure on supports.
  4. Step 4
    Changing Springs on VW Polo Saloon (602, 604, 612, 614) 1.2 TSI 2000 by yourself
    Unscrew the wheel bolts.
    Replacement: coil springs – VW Polo 5. Tip:
    To avoid injury, hold up the wheel when unscrewing the bolts.
  5. Step 5
    How to remove VW POLO 1.6 2001 Springs - online easy-to-follow instructions
    Remove the wheel.
  6. Step 6
    How to replace Springs on VW Polo Saloon (602, 604, 612, 614) 2002: download PDF manuals and video instructions
    Disconnect the ABS sensor wiring. Use a crowbar.
  7. Step 7
    How hard is it to do yourself: Springs replacement on VW Polo 5 Saloon 1.4 TSi 2003 - download illustrated guide
    Clean the shock absorber fasteners. Use a wire brush. Use WD-40 spray.
  8. Step 8
    Need to know how to renew Springs on VW POLO 2004? This free workshop manual will help you to do it yourself
    Unscrew the lower fastener of the shock absorber. Use a combination spanner #16. Use a drive socket #16. Use a tap wrench.
  9. Step 9
    Changing of Springs on VW Polo 5 Saloon 2005 won't be an issue if you follow this illustrated step-by-step guide
    Support the rear suspension beam. Use a hydraulic transmission jack.
  10. Step 10
    VW POLO 1.4 Springs replacement: online guides and video tutorials
    Remove the fastening bolt. Use a combination spanner #16. Use a drive socket #16. Use a ratchet wrench.
  11. Step 11
    Replacing Springs on VW Polo 5 Saloon 1998 1.6 TDI by yourself
    Remove the mounting from under the rear axle beam.
    AUTODOC recommends:
    Replacement: coil springs – VW Polo 5. Lower the transmission jack smoothly, without jerks, to avoid damaging components and mechanisms.
  12. Step 12
    Support the rear suspension beam. Use a hydraulic transmission jack.
    Step 13
    Unscrew the lower fastener of the shock absorber. Use a combination spanner #16. Use a drive socket #16. Use a tap wrench.
    Step 14
    Polo Saloon (602, 604, 612, 614) 1.6 1999 Springs DIY replacement workshop manual
    Remove the fastening bolt. Use a combination spanner #16. Use a drive socket #16. Use a ratchet wrench.
  13. Step 15
    How to change Springs on VW Polo Saloon (602, 604, 612, 614) 2000 - tips and tricks
    Remove the mounting from under the rear axle beam.
    AUTODOC recommends:
    VW Polo 5 – Do not lower the transmission jack sharply to avoid damaging components and mechanisms of the car.
  14. Step 16
    Step-by-step recommendations for DIY replacement VW Polo 5 Saloon 2001 1.6 Springs
    Take out the spring.
    Replacement: coil springs – VW Polo 5. AUTODOC recommends:
    Inspect the rubber mounts of the suspension spring. Replace if necessary.
  15. Step 17
    DIY replacement of Springs on VW Polo Saloon (602, 604, 612, 614) 1.2 TDI 2002 is not an issue anymore with our step-by-step tutorial
    Remove the rubber spring spacer.
  16. Step 18
    How to change Springs on VW Polo 5 Saloon 1997 - free PDF and video manuals
    Clean the coil spring mounting seats. Use a wire brush. Use WD-40 spray.
  17. Step 19
    How to replace VW Polo Saloon (602, 604, 612, 614) 1.6 TDI 1998 Springs - step-by-step manuals and video guides
    Install the rubber spacer on the new coil spring.
  18. Step 20
    VW Polo 5 Saloon 1.4 1999 Springs replacement: free workshop manuals
    Install the coil spring together with the rubber mounts into the mounting seats.
  19. Step 21
    Support the rear suspension beam. Use a hydraulic transmission jack.
    Step 22
    Changing Springs on VW Polo Saloon (602, 604, 612, 614) 1.2 TSI 2000 by yourself
    Install the fastening bolt.
  20. Step 23
    How to remove VW POLO 1.6 2001 Springs - online easy-to-follow instructions
    Screw in the lower fastener of the shock absorber. Use a combination spanner #16. Use a drive socket #16. Use a ratchet wrench.
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