Important!
This replacement procedure can be used for:
VAUXHALL Zafira Mk I (A) (T98) 1.6 CNG, VAUXHALL Zafira Mk I (A) (T98) 2.0 DTI 16V, VAUXHALL Zafira Mk I (A) (T98) 2.2 16V, VAUXHALL Zafira Mk I (A) (T98) 1.8 16V, VAUXHALL Zafira Mk I (A) (T98) 2.0 DI 16V, VAUXHALL Zafira Mk I (A) (T98) 1.8 16V, VAUXHALL Zafira Mk I (A) (T98) 1.6 16V View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

Tools
Replacement: coil springs – VAUXHALL ZAFIRA Mk I (A) (F75). List of the tools you'll need:
Wire brush
WD-40 spray
Brake cleaner
Copper grease
Impact socket №E20
Wheel impact socket #19
Ratchet wrench
Torque wrench
Tap wrench
Hydraulic transmission jack
Wheel chock
Replacement: coil springs – VAUXHALL ZAFIRA Mk I (A) (F75). AUTODOC recommends:
  • Both coil springs of the rear suspension should be replaced simultaneously.
  • The replacement procedure is identical for the left and right coil springs of the rear suspension.
  • All work should be done with the engine stopped.
Replacement: coil springs – VAUXHALL ZAFIRA Mk I (A) (F75). Use the following procedure:
  1. Step 1
    How to change Springs on Zafira A 1998 - free PDF and video manuals
    Secure the wheels with chocks.
  2. Step 2
    How to replace VAUXHALL Zafira Mk I (A) (T98) 1.6 16V 1999 Springs - step-by-step manuals and video guides
    Loosen the wheel mounting bolts. Use wheel impact socket #19.
  3. Step 3
    Raise the rear of the car and secure on supports.
    Step 4
    Zafira A 2.0 DTI 16V 2000 Springs replacement: free workshop manuals
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Warning! To avoid injury, hold the wheel while unscrewing the fastening bolts. VAUXHALL ZAFIRA Mk I (A) (F75)
  4. Step 5
    Changing Springs on VAUXHALL Zafira Mk I (A) (T98) 2.0 GSI Turbo 2001 by yourself
    Remove the wheel.
  5. Step 6
    How to remove VAUXHALL ZAFIRA 1.6 CNG 2002 Springs - online easy-to-follow instructions
    Support the rear suspension beam. Use a hydraulic transmission jack.
  6. Step 7
    How to replace Springs on VAUXHALL Zafira Mk I (A) (T98) 2003: download PDF manuals and video instructions
    Clean the shock absorber fasteners. Use a wire brush. Use WD-40 spray.
  7. Step 8
    How hard is it to do yourself: Springs replacement on Zafira A 1.8 Dualfuel 2004 - download illustrated guide
    Unscrew the lower fastener of the shock absorber. Use a drive socket #E20. Use a tap wrench. Use a ratchet wrench.
  8. Step 9
    Need to know how to renew Springs on VAUXHALL ZAFIRA 2005? This free workshop manual will help you to do it yourself
    Remove the fastening bolt.
  9. Step 10
    Changing of Springs on Zafira A 1998 won't be an issue if you follow this illustrated step-by-step guide
    Remove the mounting from under the rear axle beam.
    Replacement: coil springs – VAUXHALL ZAFIRA Mk I (A) (F75). Tip from AUTODOC:
    Lower the hydraulic transmission jack smoothly, without jerks, to avoid damaging assemblies and mechanisms.
  10. Step 11
    VAUXHALL ZAFIRA 2.2 16V Springs replacement: online guides and video tutorials
    Support the rear suspension beam. Use a hydraulic transmission jack.
  11. Step 12
    Clean the shock absorber fasteners. Use a wire brush. Use WD-40 spray.
    Step 13
    Replacing Springs on Zafira A 2000 1.6 16V by yourself
    Unscrew the lower fastener of the shock absorber. Use a drive socket #E20. Use a tap wrench. Use a ratchet wrench.
  12. Step 14
    Zafira Mk I (A) (T98) 1.6 CNG 2001 Springs DIY replacement workshop manual
    Remove the mounting from under the rear axle beam.
    AUTODOC recommends:
    Replacement: coil springs – VAUXHALL ZAFIRA Mk I (A) (F75). Lower the transmission jack smoothly, without jerks, to avoid damaging components and mechanisms.
  13. Step 15
    How to change Springs on VAUXHALL Zafira Mk I (A) (T98) 2002 - tips and tricks
    Remove the spring.
    Replacement: coil springs – VAUXHALL ZAFIRA Mk I (A) (F75). Tip:
    Inspect the rubber mounts of the suspension spring. Replace if necessary.
  14. Step 16
    Step-by-step recommendations for DIY replacement Zafira A 2003 1.6 CNG Springs
    Clean the coil spring mounting seats. Use a wire brush. Use WD-40 spray.
  15. Step 17
    DIY replacement of Springs on VAUXHALL Zafira Mk I (A) (T98) 1.8 16V 2004 is not an issue anymore with our step-by-step tutorial
    Install the coil spring together with the rubber mounts into the mounting seats.
  16. Step 18
    How to change Springs on Zafira A 1998 - free PDF and video manuals
    Support the rear suspension beam. Use a hydraulic transmission jack.
  17. Step 19
    How to replace VAUXHALL Zafira Mk I (A) (T98) 1.6 16V 1999 Springs - step-by-step manuals and video guides
    Tighten the lower fastener of the shock absorber. Use a drive socket #E20. Use a torque wrench. Tighten it to 110 Nm torque.
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DIY VAUXHALL Zafira Mk I (A) (T98) Springs replacement - online guide
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