How to carry out replacement: Brake Discs 1.4 VW Polo Classic 6kv
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Change VW Polo Classic 6kv 1.9 SDI Brake Discs yourself – manuals and video tutorials

How to change rear brake discs on VW Polo Classic (6V2) – replacement guide

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When to replace the Brake Discs on your VW POLO
Recommended replacement interval for the part category Brake disc : 50000 km
Important!
This replacement procedure can be used for:
VW Polo Classic (6V2) 1.6 … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Brake Discs for Polo Classic (6V2) and other VW models
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Tools
Replacement: brake discs – VW POLO CLASSIC (6KV2). Tools you'll need:
Wire brush
Nylon cleaning brush
WD-40 spray
Brake cleaner
Anti-squeal paste
Ceramic grease
Torque wrench
Drive socket # 13
Combination spanner #13
Combination spanner #15
HEX bit No.H8
Wheel impact socket #17
Ratchet wrench
Brake caliper wind back tool
Crow bar
Tap wrench
Impact screwdriver
Hammer
Phillips screwdriver
Wheel chock
Buy tools
Replacement: brake discs – VW POLO CLASSIC (6KV2). AUTODOC recommends:
  • Replace the brake disks on the car VW POLO CLASSIC (6KV2) in complete set for each axis. Regardless of the state of components. This will ensure even braking.
  • The replacement procedure is identical for both brake disks on the same axle.
  • When changing the brake discs, always replace the brake pads.
  • All work should be done with the engine stopped.
Carry out replacement in the following order:
  1. Step 1
    Open the bonnet.
    Step 2
    Unscrew the brake fluid reservoir cap.
    Step 3
    Secure the wheels with chocks.
    Step 4
    How to change Brake Discs on VW Polo Classic 6kv 1995 - free PDF and video manuals
    Loosen the wheel bolts. Use wheel impact socket #17. Use a tap wrench.
  2. Step 5
    Raise the car.
    Replacement: brake discs – VW POLO CLASSIC (6KV2). Tip:
    If you are using a jack, make sure it rests on a flat surface without any unevenness.Be sure to additionally secure the car with jack stands.
    Step 6
    How to replace VW Polo Classic (6V2) 1.4 1996 Brake Discs - step-by-step manuals and video guides
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Important! Hold the wheel while unscrewing the fastening bolts. VW POLO CLASSIC (6KV2)
  3. Step 7
    VW Polo Classic 6kv 1.6 1997 Brake Discs replacement: free workshop manuals
    Remove the wheel.
  4. Step 8
    Changing Brake Discs on VW Polo Classic (6V2) 1.9 SDI 1998 by yourself
    Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
  5. Step 9
    How to remove VW POLO 1.9 TDI 1999 Brake Discs - online easy-to-follow instructions
    Unscrew the brake caliper fasteners. Use a combination spanner #13. Use a combination spanner #15.
  6. Step 10
    How to replace Brake Discs on VW Polo Classic (6V2) 2000: download PDF manuals and video instructions
    Remove the fastening bolts.
  7. Step 11
    How hard is it to do yourself: Brake Discs replacement on VW Polo Classic 6kv 1.6 2001 - download illustrated guide
    Remove the brake caliper. Use a crowbar.
    AUTODOC recommends:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.
  8. Step 12
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    Remove the brake pads.
  9. Step 13
    Changing of Brake Discs on VW Polo Classic 6kv 2003 won't be an issue if you follow this illustrated step-by-step guide
    Clean the brake caliper bracket fasteners. Use a wire brush. Use WD-40 spray.
  10. Step 14
    VW POLO 1.9 SDI Brake Discs replacement: online guides and video tutorials
    Unscrew the brake caliper bracket fasteners. Use HEX No.H8. Use a ratchet wrench.
  11. Step 15
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    Remove the fastening bolts.
  12. Step 16
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    Remove the brake caliper bracket.
  13. Step 17
    How to change Brake Discs on VW Polo Classic (6V2) 1995 - tips and tricks
    Clean the brake disc fastener. Use a wire brush. Use WD-40 spray.
  14. Step 18
    Step-by-step recommendations for DIY replacement VW Polo Classic 6kv 1996 1.9 TDI Brake Discs
    Unscrew the brake disc fasteners. Use an impact screwdriver. Use a hammer.
  15. Step 19
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    Remove the fastening bolt.
  16. Step 20
    How to change Brake Discs on VW Polo Classic 6kv 1995 - free PDF and video manuals
    Remove the brake disc.
  17. Step 21
    How to replace VW Polo Classic (6V2) 1.4 1996 Brake Discs - step-by-step manuals and video guides
    Clean the wheel hub. Use a wire brush.
  18. Step 22
    VW Polo Classic 6kv 1.6 1997 Brake Discs replacement: free workshop manuals
    Treat the contacting surface. Use ceramic grease.
  19. Step 23
    Changing Brake Discs on VW Polo Classic (6V2) 1.9 SDI 1998 by yourself
    Install a new brake disc.
  20. Step 24
    How to remove VW POLO 1.9 TDI 1999 Brake Discs - online easy-to-follow instructions
    Install the fastening bolt.
  21. Step 25
    How to replace Brake Discs on VW Polo Classic (6V2) 2000: download PDF manuals and video instructions
    Tighten the brake disc fasteners. Use a Phillips screwdriver. Use a torque wrench. Tighten it to 4 Nm torque.
  22. Step 26
    How hard is it to do yourself: Brake Discs replacement on VW Polo Classic 6kv 1.6 2001 - download illustrated guide
    Clean the brake caliper bracket of dirt and dust. Use a wire brush. Use a brake cleaner.
    Replacement: brake discs – VW POLO CLASSIC (6KV2). AUTODOC experts recommend:
    Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
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