How to carry out replacement: Brake Discs 1.4 VW Polo Classic 6kv
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Change VW Polo Classic 6kv 1.9 SDI Brake Discs yourself – manuals and video tutorials

How to change front brake discs on VW Polo Classic (6V2) – replacement guide

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When to replace the Brake Discs on your VW POLO
Recommended replacement interval for the part category Brake disc : 50000 km
Important!
This replacement procedure can be used for:
VW Polo Classic (6V2) 1.6 … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Brake Discs for Polo Classic (6V2) and other VW models
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Tools
Replacement: brake discs – VW POLO CLASSIC (6KV2). List of the tools you'll need:
Wire brush
Nylon cleaning brush
WD-40 spray
Brake cleaner
Copper grease
Torque wrench
HEX bit No.H7.
Torx bit T30
Wheel impact socket #17
Ratchet wrench
Brake caliper wind back tool
Rubber mallet
Crow bar
Wheel chock
Buy tools
Replacement: brake discs – VW POLO CLASSIC (6KV2). AUTODOC experts recommend:
  • Replace the brake disks on the car VW POLO CLASSIC (6KV2) in complete set for each axis. Regardless of the state of components. This will ensure even braking.
  • The replacement procedure is identical for both brake disks on the same axle.
  • When changing the brake discs, always replace the brake pads.
  • All work should be done with the engine stopped.
Replacement: brake discs – VW POLO CLASSIC (6KV2). Use the following procedure:
  1. Step 1
    Open the bonnet. Unscrew the brake fluid reservoir cap.
    Step 2
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    Secure the wheels with chocks.
  2. Step 3
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    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  3. Step 4
    Raise the front of the car and secure on supports.
    Step 5
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    Unscrew the wheel bolts.
    AUTODOC recommends:
    Important! Hold the wheel while unscrewing the fastening bolts. VW POLO CLASSIC (6KV2)
  4. Step 6
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    Remove the wheel.
  5. Step 7
    How to remove VW POLO 1.9 TDI 1999 Brake Discs - online easy-to-follow instructions
    Remove the dust boot caps of the brake caliper guide pins. Use a crowbar.
  6. Step 8
    How to replace Brake Discs on VW Polo Classic (6V2) 2000: download PDF manuals and video instructions
    Unscrew the brake caliper fastening. Use HEX No.H7. Use a ratchet wrench.
  7. Step 9
    How hard is it to do yourself: Brake Discs replacement on VW Polo Classic 6kv 1.6 2001 - download illustrated guide
    Spread the brake pads. Use a crowbar.
  8. Step 10
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    Remove the brake caliper.
    Replacement: brake discs – VW POLO CLASSIC (6KV2). Tip from AUTODOC experts:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur. Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
  9. Step 11
    Changing of Brake Discs on VW Polo Classic 6kv 2003 won't be an issue if you follow this illustrated step-by-step guide
    Remove the brake pads. Use a crowbar.
  10. Step 12
    VW POLO 1.9 SDI Brake Discs replacement: online guides and video tutorials
    Clean the brake disc fasteners. Use a wire brush. Use WD-40 spray.
  11. Step 13
    Replacing Brake Discs on VW Polo Classic 6kv 2005 1.4 by yourself
    Unscrew the brake disc fastening Use Torx T30. Use a ratchet wrench.
  12. Step 14
    Polo Classic (6V2) 1.9 TDI 2006 Brake Discs DIY replacement workshop manual
    Remove the brake disc.
    AUTODOC recommends:
    If necessary, use a rubber mallet.
  13. Step 15
    How to change Brake Discs on VW Polo Classic (6V2) 1995 - tips and tricks
    Clean the hub. Use a wire brush. Treat the contacting surface. Use copper grease.
  14. Step 16
    Step-by-step recommendations for DIY replacement VW Polo Classic 6kv 1996 1.9 TDI Brake Discs
    Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.
    AUTODOC recommends:
    Replacement: brake discs – VW POLO CLASSIC (6KV2). After applying the spray, wait a few minutes.
  15. Step 17
    DIY replacement of Brake Discs on VW Polo Classic (6V2) 1.4 16V 1997 is not an issue anymore with our step-by-step tutorial
    Install the brake disc.
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