How to carry out replacement: Brake Calipers 1.4 VW Polo Classic 6kv
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Change VW Polo Classic 6kv 1.9 SDI Brake Calipers yourself – manuals and video tutorials

How to change front brake caliper on VW Polo III Classic (6V2) – replacement guide

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When to replace the Brake Calipers on your VW POLO
Recommended replacement interval for the part category Brake caliper : 100000 km
Important!
This replacement procedure can be used for:
VW Polo Classic (6V2) 1.6 … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Brake Calipers for Polo Classic (6V2) and other VW models
Alternative products
How to change Brake caliper on VW Polo Classic 6kv 1.4 – step-by-step instructions for straightforward car repair Brake caliper
Tools
Replacement: brake caliper – VW POLO CLASSIC (6KV2). Tools you'll need:
Torque wrench
Wire brush
HEX bit No.H7
Combination spanner #11
Brake cleaner
Copper grease
Flat Screwdriver
Fluid container
Anti-squeal paste
Wheel impact socket #17
Crow bar
Wheel chock
Ratchet wrench
Brake hose clip
Buy tools
Replacement: brake caliper – VW POLO CLASSIC (6KV2). Tip from AUTODOC experts:
  • The replacement procedure is identical for the left and right brake calipers on the same axle.
  • Please note: all work on the car – VW POLO CLASSIC (6KV2) – should be done with the engine switched off.
Carry out replacement in the following order:
  1. Step 1
    Open the bonnet. Unscrew the brake fluid reservoir cap.
    Step 2
    How to change Brake Calipers on VW Polo Classic 6kv 1995 - free PDF and video manuals
    Secure the wheels with chocks.
  2. Step 3
    How to replace VW Polo Classic (6V2) 1.4 1996 Brake Calipers - step-by-step manuals and video guides
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  3. Step 4
    VW Polo Classic 6kv 1.6 1997 Brake Calipers replacement: free workshop manuals
    Raise the front of the car and secure on supports.
  4. Step 5
    Changing Brake Calipers on VW Polo Classic (6V2) 1.9 SDI 1998 by yourself
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Important! Hold the wheel while unscrewing the fastening bolts. VW POLO CLASSIC (6KV2)
  5. Step 6
    How to remove VW POLO 1.9 TDI 1999 Brake Calipers - online easy-to-follow instructions
    Remove the wheel.
  6. Step 7
    How to replace Brake Calipers on VW Polo Classic (6V2) 2000: download PDF manuals and video instructions
    Turn the steering knuckle to the right to get access to the brake hose bolt and brake pad wear sensor.
    Please note!
    If you use a jack, doing step #7 is impossible.
  7. Step 8
    Disconnect the ABS sensor electric socket. Disconnect the brake pad wear sensor plug. Remove the ABS sensor connector. Remove the connector of the brake pad wear sensor.
    Please note!
    Some cars are not equipped with the brake pad wear sensor.
    Step 9
    How hard is it to do yourself: Brake Calipers replacement on VW Polo Classic 6kv 1.6 2001 - download illustrated guide
    Put a container for gathering brake fluid beneath.
  8. Step 10
    Need to know how to renew Brake Calipers on VW POLO 2002? This free workshop manual will help you to do it yourself
    Clean the area where the brake hose is connected to the caliper, and the guide pins area. Use a brake cleaner.
    Replacement: brake caliper – VW POLO CLASSIC (6KV2). Tip:
    After applying the spray, wait a few minutes.
  9. Step 11
    Changing of Brake Calipers on VW Polo Classic 6kv 2003 won't be an issue if you follow this illustrated step-by-step guide
    Clamp the brake hose off using a brake hose clamp.
  10. Step 12
    VW POLO 1.9 SDI Brake Calipers replacement: online guides and video tutorials
    Unscrew the brake hose from the brake caliper. Use a combination spanner #11. Move the brake hose aside. Tie the brake hose to the car body with a hook or a piece of wire.
  11. Step 13
    Replacing Brake Calipers on VW Polo Classic 6kv 2005 1.4 by yourself
    Spread the brake pads. Use a crowbar.
  12. Step 14
    Polo Classic (6V2) 1.9 TDI 2006 Brake Calipers DIY replacement workshop manual
    Remove the dust boot caps of the brake caliper guide pins. Use a flat screwdriver.
  13. Step 15
    How to change Brake Calipers on VW Polo Classic (6V2) 1995 - tips and tricks
    Unscrew the brake caliper fastening. Use HEX No.H8. Use a ratchet wrench.
  14. Step 16
    Step-by-step recommendations for DIY replacement VW Polo Classic 6kv 1996 1.9 TDI Brake Calipers
    Remove the brake caliper.
    Replacement: brake caliper – VW POLO CLASSIC (6KV2). AUTODOC recommends:
    When replacing a brake caliper it is recommended to replace brake pads, check the state of the brake discs and replace them with new ones if necessary.If going to use the old brake pads, clean them.
  15. Step 17
    DIY replacement of Brake Calipers on VW Polo Classic (6V2) 1.4 16V 1997 is not an issue anymore with our step-by-step tutorial
    Clean the brake caliper bracket from dirt and dust. Use a wire brush. Treat the brake caliper bracket. Use a brake cleaner.
    AUTODOC recommends:
    Replacement: brake caliper – VW POLO CLASSIC (6KV2). After applying the spray, wait a few minutes.
  16. Step 18
    Treat the contact surfaces between the brake pads and the brake caliper bracket. Use anti-squeal paste.
    Step 19
    How to change Brake Calipers on VW Polo Classic 6kv 1995 - free PDF and video manuals
    Remove the guide pins from the brake caliper.
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