How to carry out replacement: Brake Discs 2.5 TDI VW Multivan T5
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Change VW Multivan T5 2.0 TDI Brake Discs yourself – manuals and video tutorials

How to change rear brake discs on VW Multivan T5 – replacement guide

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When to replace the Brake Discs on your VW MULTIVAN
Recommended replacement interval for the part category Brake disc : 50000 km
Important!
This replacement procedure can be used for:
VW Multivan V (7HM, 7HN, 7HF, 7EF, 7EM, 7EN) 2.0 TDI, VW Multivan V (7HM, 7HN, 7HF, 7EF, 7EM, 7EN) 2.0 TDI 4motion, VW Multivan V (7HM, 7HN, 7HF, 7EF, 7EM, 7EN) 2.0, VW Multivan V (7HM, 7HN, 7HF, 7EF, 7EM, 7EN) VR6 3.2, VW Multivan V (7HM, 7HN, 7HF, 7EF, 7EM, 7EN) 2.5 TDI, VW Multivan V (7HM, 7HN, 7HF, 7EF, 7EM, 7EN) 2.5 TDI, VW Multivan V (7HM, 7HN, 7HF, 7EF, 7EM, 7EN) 1.9 TDI, VW Multivan V (7HM, 7HN, 7HF, 7EF, 7EM, 7EN) VR6 3.2, VW Multivan V (7HM, 7HN, 7HF, 7EF, 7EM, 7EN) VR6 3.2 4motion, VW Multivan V (7HM, 7HN, 7HF, 7EF, 7EM, 7EN) 2.5 TDI 4motion, VW Multivan V (7HM, 7HN, 7HF, 7EF, 7EM, 7EN) 2.5 TDI 4motion, VW Multivan V (7HM, 7HN, 7HF, 7EF, 7EM, 7EN) 1.9 TDI, VW Multivan V (7HM, 7HN, 7HF, 7EF, 7EM, 7EN) 2.0 TDI, VW Multivan V (7HM, 7HN, 7HF, 7EF, 7EM, 7EN) 2.0 TSI, VW Multivan V (7HM, 7HN, 7HF, 7EF, 7EM, 7EN) 2.0 TSI 4motion, VW Multivan V (7HM, 7HN, 7HF, 7EF, 7EM, 7EN) 1.9 TDI, VW Multivan V (7HM, 7HN, 7HF, 7EF, 7EM, 7EN) 2.5 TDI, VW Multivan V (7HM, 7HN, 7HF, 7EF, 7EM, 7EN) 2.0 TDI, VW Multivan V (7HM, 7HN, 7HF, 7EF, 7EM, 7EN) 2.0 TDI, VW Multivan V (7HM, 7HN, 7HF, 7EF, 7EM, 7EN) 2.0 TDI, VW Multivan V (7HM, 7HN, 7HF, 7EF, 7EM, 7EN) 2.0 TDI 4motion, VW Multivan V (7HM, 7HN, 7HF, 7EF, 7EM, 7EN) 2.0 BiTDI, VW Multivan V (7HM, 7HN, 7HF, 7EF, 7EM, 7EN) 2.0 BiTDI 4motion, VW Multivan V (7HM, 7HN, 7HF, 7EF, 7EM, 7EN) 2.0 TSI … View more

The steps may slightly vary depending on the car design.

How to change rear brake discs and rear brake pads on VOLKSWAGEN T5 TUTORIAL | AUTODOC

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Published on: 27/07/2018
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All the parts you need to replace – Brake Discs for Multivan V (7HM, 7HN, 7HF, 7EF, 7EM, 7EN) and other VW models
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Tools
Replacement: brake discs – VW Multivan T5. Tools you might need:
Wire brush
Nylon cleaning brush
WD-40 spray
Brake cleaner
Brake caliper guide pins grease
Sealant
Ceramic grease
Copper grease
Torque wrench
Drive socket # 12
Drive socket # 21
Torx bit M10
Wheel impact socket #19
Ratchet wrench
Tap wrench
Brake caliper wind back tool
Crow bar
Wheel chock
Buy tools
Replacement: brake discs – VW Multivan T5. AUTODOC experts recommend:
  • Replace the brake disks on the car VW Multivan T5 in complete set for each axis. Regardless of the state of components. This will ensure even braking.
  • The replacement procedure is identical for both brake disks on the same axle.
  • When changing the brake discs, always replace the brake pads.
  • Please note: all work on the car – VW Multivan T5 – should be done with the engine switched off.
Carry out replacement in the following order:
  1. Step 1
    How to change Brake Discs on VW Multivan T5 2003 - free PDF and video manuals
    Open the bonnet. Unscrew the brake fluid reservoir cap.
  2. Step 2
    How to replace VW Multivan V (7HM, 7HN, 7HF, 7EF, 7EM, 7EN) 2.5 TDI 2004 Brake Discs - step-by-step manuals and video guides
    Secure the wheels with chocks.
  3. Step 3
    VW Multivan T5 2.0 TDI 2005 Brake Discs replacement: free workshop manuals
    Loosen the wheel mounting bolts. Use wheel impact socket #19.
  4. Step 4
    Changing Brake Discs on VW Multivan V (7HM, 7HN, 7HF, 7EF, 7EM, 7EN) 2.0 BiTDI 4motion 2006 by yourself
    Raise the rear of the car and secure on supports.
  5. Step 5
    How to remove VW MULTIVAN 2.0 BiTDI 2007 Brake Discs - online easy-to-follow instructions
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Warning! To avoid injury, hold the wheel while unscrewing the fastening bolts. VW Multivan T5
  6. Step 6
    How to replace Brake Discs on VW Multivan V (7HM, 7HN, 7HF, 7EF, 7EM, 7EN) 2008: download PDF manuals and video instructions
    Remove the wheel.
  7. Step 7
    How hard is it to do yourself: Brake Discs replacement on VW Multivan T5 2.0 2009 - download illustrated guide
    Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
  8. Step 8
    Need to know how to renew Brake Discs on VW MULTIVAN 2010? This free workshop manual will help you to do it yourself
    Unscrew the brake caliper fasteners. Use a drive socket #12. Use a ratchet wrench.
  9. Step 9
    Changing of Brake Discs on VW Multivan T5 2011 won't be an issue if you follow this illustrated step-by-step guide
    Spread the brake pads. Use a crowbar.
  10. Step 10
    VW MULTIVAN 2.0 TDI Brake Discs replacement: online guides and video tutorials
    Remove the brake caliper. Use a crowbar.
    Replacement: brake discs – VW Multivan T5. Tip from AUTODOC experts:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur. Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
  11. Step 11
    Detach the connector of the brake pad wear sensor. Use a crowbar.
    Step 12
    Replacing Brake Discs on VW Multivan T5 2013 2.5 TDI by yourself
    Remove the brake pads. Use a crowbar.
  12. Step 13
    Multivan V (7HM, 7HN, 7HF, 7EF, 7EM, 7EN) 2.0 BiTDI 2014 Brake Discs DIY replacement workshop manual
    Clean the brake caliper bracket fasteners. Use a wire brush. Use WD-40 spray.
  13. Step 14
    How to change Brake Discs on VW Multivan V (7HM, 7HN, 7HF, 7EF, 7EM, 7EN) 2015 - tips and tricks
    Unscrew the brake caliper bracket fasteners. Use a drive socket #21. Use a ratchet wrench. Use a tap wrench.
  14. Step 15
    Remove the fastening bolts (2 pieces).
    Step 16
    Step-by-step recommendations for DIY replacement VW Multivan T5 2003 2.0 BiTDI Brake Discs
    Remove the caliper bracket.
  15. Step 17
    Clean the brake disc fastener. Use a wire brush. Use WD-40 spray.
    Step 18
    DIY replacement of Brake Discs on VW Multivan V (7HM, 7HN, 7HF, 7EF, 7EM, 7EN) 1.9 TDI 2004 is not an issue anymore with our step-by-step tutorial
    Unscrew the brake disc fastening. Use Torx M10. Use a ratchet wrench.
  16. Step 19
    How to change Brake Discs on VW Multivan T5 2003 - free PDF and video manuals
    Remove the brake disc.
  17. Step 20
    How to replace VW Multivan V (7HM, 7HN, 7HF, 7EF, 7EM, 7EN) 2.5 TDI 2004 Brake Discs - step-by-step manuals and video guides
    Clean the hub. Use a wire brush. Treat the contacting surface. Use copper grease.
  18. Step 21
    VW Multivan T5 2.0 TDI 2005 Brake Discs replacement: free workshop manuals
    Install the brake disc.
  19. Step 22
    Changing Brake Discs on VW Multivan V (7HM, 7HN, 7HF, 7EF, 7EM, 7EN) 2.0 BiTDI 4motion 2006 by yourself
    Tighten the brake disc fastening. Use Torx M10. Use a torque wrench. Tighten it to 15 Nm torque.
  20. Step 23
    How to remove VW MULTIVAN 2.0 BiTDI 2007 Brake Discs - online easy-to-follow instructions
    Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.
    AUTODOC recommends:
    Replacement: brake discs – VW Multivan T5. After applying the spray, wait a few minutes.
  21. Step 24
    Remove the guide pins from the brake caliper.
    Step 25
    How to replace Brake Discs on VW Multivan V (7HM, 7HN, 7HF, 7EF, 7EM, 7EN) 2008: download PDF manuals and video instructions
    Clean the brake caliper guide pins.
  22. Step 26
    How hard is it to do yourself: Brake Discs replacement on VW Multivan T5 2.0 2009 - download illustrated guide
    Treat the brake caliper guide pins. Use the brake caliper guide pin grease.
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