How to carry out replacement: Brake Discs 1.9 TDI VW Caddy Mk3
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Change VW Caddy Mk3 1.9 TDI Brake Discs yourself – manuals and video tutorials

How to change rear brake discs on VW Caddy 3 van – replacement guide

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When to replace the Brake Discs on your VW CADDY
Recommended replacement interval for the part category Brake disc : 50000 km
Important!
This replacement procedure can be used for:
VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 TDI 16V 4motion, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 TDI, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.4, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.6, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.9 TDI, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 EcoFuel, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.4, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.9 TDI, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 TDI, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.6 TDI, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.6 TDI … View more

The steps may slightly vary depending on the car design.

How to change rear brake discs on VW CADDY 3 Van [TUTORIAL AUTODOC]

video
Published on: 17/02/2021
8K views
All the parts you need to replace – Brake Discs for Caddy III Van (2KA, 2KH, 2CA, 2CH) and other VW models
How to change Brake disc on VW Caddy Mk3 1.9 TDI – step-by-step instructions for straightforward car repair Brake disc
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Brake disc for Caddy III Van (2KA, 2KH, 2CA, 2CH) Diesel (140 hp)
Simple DIY car repair steps – Replacing Brake disc on Caddy III Van (2KA, 2KH, 2CA, 2CH)
Brake disc for Caddy III Van (2KA, 2KH, 2CA, 2CH) Diesel (110 hp)
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Brake disc removal & installation, incredibly easy steps for Caddy III Van (2KA, 2KH, 2CA, 2CH)
Brake disc for Caddy III Van (2KA, 2KH, 2CA, 2CH) Petrol (102 hp)
Changing Brake disc on Caddy III Van (2KA, 2KH, 2CA, 2CH) – tips for first time repair
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Brake disc for Caddy III Van (2KA, 2KH, 2CA, 2CH) CNG (109 hp)
How to change Brake disc on Caddy III Van (2KA, 2KH, 2CA, 2CH) – tips for proper car maintenance
Brake disc for Caddy III Van (2KA, 2KH, 2CA, 2CH) Petrol (80 hp)
Simple DIY car repair steps – Replacing Brake disc on Caddy III Van (2KA, 2KH, 2CA, 2CH)
Brake disc for Caddy III Van (2KA, 2KH, 2CA, 2CH) Diesel (75 hp)
Easy tricks to help you to replace Brake disc on Caddy III Van (2KA, 2KH, 2CA, 2CH)
Brake disc for Caddy III Van (2KA, 2KH, 2CA, 2CH) Diesel (140 hp)
Tools
Replacement: brake discs – VW Caddy 3 van. Tools you need:
Wire brush
Nylon cleaning brush
WD-40 spray
Brake cleaner
Copper grease
Torque wrench
Combination spanner #15
Drive socket # 13
Drive socket # 18
Torx bit T30
Wheel impact socket #17
Ratchet wrench
Impact screwdriver
Tap wrench
Brake caliper wind back tool
Crow bar
Wheel chock
Buy tools
Replacement: brake discs – VW Caddy 3 van. Tip from AUTODOC experts:
  • Replace the brake disks on the car VW Caddy 3 van in complete set for each axis. Regardless of the state of components. This will ensure even braking.
  • The replacement procedure is identical for both brake disks on the same axle.
  • When changing the brake discs, always replace the brake pads.
  • All work should be done with the engine stopped.
Replacement: brake discs – VW Caddy 3 van. Take the following steps:
  1. Step 1
    How to change Brake Discs on VW Caddy Mk3 2004 - free PDF and video manuals
    Open the bonnet. Unscrew the brake fluid reservoir cap.
  2. Step 2
    Secure the wheels with chocks.
    Step 3
    How to replace VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.9 TDI 2005 Brake Discs - step-by-step manuals and video guides
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  3. Step 4
    VW Caddy Mk3 1.6 TDI 2006 Brake Discs replacement: free workshop manuals
    Raise the rear of the car and secure on supports.
  4. Step 5
    Changing Brake Discs on VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 TDI 4motion 2007 by yourself
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Important! Hold the wheel while unscrewing the fastening bolts. VW Caddy 3 van
  5. Step 6
    How to remove VW CADDY 1.6 2008 Brake Discs - online easy-to-follow instructions
    Remove the wheel.
  6. Step 7
    How to replace Brake Discs on VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2009: download PDF manuals and video instructions
    Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
  7. Step 8
    How hard is it to do yourself: Brake Discs replacement on VW Caddy Mk3 2.0 TDI 16V 2010 - download illustrated guide
    Unscrew the brake caliper fastening. Use a combination spanner #15. Use a drive socket #13. Use a ratchet wrench.
  8. Step 9
    Need to know how to renew Brake Discs on VW CADDY 2011? This free workshop manual will help you to do it yourself
    Remove the brake caliper. Use a crowbar.
    Replacement: brake discs – VW Caddy 3 van. Tip from AUTODOC experts:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
  9. Step 10
    Changing of Brake Discs on VW Caddy Mk3 2012 won't be an issue if you follow this illustrated step-by-step guide
    Remove the brake pads. Use a crowbar.
  10. Step 11
    VW CADDY 1.9 TDI Brake Discs replacement: online guides and video tutorials
    Clean the brake caliper bracket fasteners. Use a wire brush. Use WD-40 spray.
  11. Step 12
    Replacing Brake Discs on VW Caddy Mk3 2014 1.9 TDI by yourself
    Unscrew the caliper bracket fastening. Use a drive socket #18. Use a ratchet wrench. Use a tap wrench.
  12. Step 13
    Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.6 2015 Brake Discs DIY replacement workshop manual
    Remove the caliper bracket.
  13. Step 14
    How to change Brake Discs on VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2004 - tips and tricks
    Clean the brake disc fastener. Use a wire brush. Use WD-40 spray.
  14. Step 15
    Step-by-step recommendations for DIY replacement VW Caddy Mk3 2005 1.6 Brake Discs
    Unscrew the brake disc fastening. Use Torx T30. Use an impact screwdriver.
  15. Step 16
    DIY replacement of Brake Discs on VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 SDI 2006 is not an issue anymore with our step-by-step tutorial
    Remove the brake disc.
  16. Step 17
    How to change Brake Discs on VW Caddy Mk3 2004 - free PDF and video manuals
    Clean the hub. Use a wire brush. Treat the contacting surface. Use copper grease.
  17. Step 18
    How to replace VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.9 TDI 2005 Brake Discs - step-by-step manuals and video guides
    Install the brake disc.
  18. Step 19
    VW Caddy Mk3 1.6 TDI 2006 Brake Discs replacement: free workshop manuals
    Tighten the brake disc fastening. Use Torx T30. Use a torque wrench. Tighten it to 9 Nm torque.
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