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How to change front brake discs on VW Caddy 3 van – replacement guide
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Recommended replacement interval for the part category Brake disc : 50000 km
Important!
This replacement procedure can be used for:
VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.9 TDI 4motion, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.6 BiFuel, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 TDI 4motion, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 TDI, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 TDI 16V 4motion, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 TDI, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 TDI, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.4, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.6, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.9 TDI, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 EcoFuel, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.4, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.9 TDI, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 TDI, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.2 TSI, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.2 TSI, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.6 TDI, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 TDI 4motion, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 TDI 16V, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.6 TDI … View more
The steps may slightly vary depending on the car design.
VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.9 TDI 4motion, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.6 BiFuel, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 TDI 4motion, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 TDI, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 TDI 16V 4motion, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 TDI, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 TDI, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.4, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.6, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.9 TDI, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 EcoFuel, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.4, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.9 TDI, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 TDI, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.2 TSI, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.2 TSI, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.6 TDI, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 TDI 4motion, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 TDI 16V, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.6 TDI … View more
The steps may slightly vary depending on the car design.
How to change front brake discs on VW CADDY 3 Van [TUTORIAL AUTODOC]

All the parts you need to replace – Brake Discs for Caddy III Van (2KA, 2KH, 2CA, 2CH) and other VW models
Brake disc
Alternative products

Wire brush
Nylon cleaning brush
WD-40 spray
Brake cleaner
Copper grease
Torque wrench
HEX bit No.H7
Torx bit T30
Wheel impact socket #17
Ratchet wrench
Rubber mallet
Impact screwdriver
Brake caliper wind back tool
Crow bar
Wheel chock
Replacement: brake discs – VW Caddy 3 van. Tip from AUTODOC:
- Replace the brake disks on the car VW Caddy 3 van in complete set for each axis. Regardless of the state of components. This will ensure even braking.
- The replacement procedure is identical for both brake disks on the same axle.
- When changing the brake discs, always replace the brake pads.
- All work should be done with the engine stopped.
Replacement: brake discs – VW Caddy 3 van. Use the following procedure:
- Step 1Open the bonnet. Unscrew the brake fluid reservoir cap.
- Step 2Secure the wheels with chocks.Step 3Loosen the wheel mounting bolts. Use wheel impact socket #17.
- Step 4Raise the front of the car and secure on supports.
- Step 5Unscrew the wheel bolts.AUTODOC recommends:Warning! To avoid injury, hold the wheel while unscrewing the fastening bolts. VW Caddy 3 van
- Step 6Remove the wheel.
- Step 7Remove the dust boot caps of the brake caliper guide pins. Use a crowbar.
- Step 8Unscrew the brake caliper fastening. Use HEX No.H7. Use a ratchet wrench.
- Step 9Spread the brake pads. Use a crowbar.
- Step 10Remove the brake caliper.Replacement: brake discs – VW Caddy 3 van. AUTODOC experts recommend:Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
- Step 11Clean the brake disc fastener. Use a wire brush. Use WD-40 spray.
- Step 12Unscrew the brake disc fastening. Use Torx T30. Use an impact screwdriver.
- Step 13Remove the brake disc.Replacement: brake discs – VW Caddy 3 van. Professionals recommend:If necessary, use a rubber mallet.
- Step 14Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.AUTODOC recommends:Replacement: brake discs – VW Caddy 3 van. After applying the spray, wait a few minutes.
- Step 15Clean the hub. Use a wire brush. Treat the contacting surface. Use copper grease.
- Step 16Remove anti-corrosion grease from the new brake disk. Use a brake cleaner.Replacement: brake discs – VW Caddy 3 van. Tip from AUTODOC experts:After applying the spray, wait a few minutes.
- Step 17Install the brake disc.
- Step 18Tighten the brake disc fastening. Use Torx T30. Use a torque wrench. Tighten it to 9 Nm torque.
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