How to carry out replacement: Brake Discs 1.9 TDI VW Caddy Mk3
Disclaimer
Change VW Caddy Mk3 1.9 TDI Brake Discs yourself – manuals and video tutorials

How to change front brake discs on VW Caddy 3 van – replacement guide

downloads: 9
Views: 244
Download your free tutorial and fix VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 TDI problems yourself Download for free 1.68 MB Brake Discs for VW Caddy Mk3 Shop now
Leave a comment Open in a new tab
When to replace the Brake Discs on your VW CADDY
Recommended replacement interval for the part category Brake disc : 50000 km
Important!
This replacement procedure can be used for:
VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.9 TDI 4motion, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.6 BiFuel, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 TDI 4motion, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 TDI, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 TDI 16V 4motion, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 TDI, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 TDI, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.4, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.6, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.9 TDI, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 EcoFuel, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.4, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.9 TDI, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 TDI, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.2 TSI, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.2 TSI, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.6 TDI, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 TDI 4motion, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 TDI 16V, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.6 TDI … View more

The steps may slightly vary depending on the car design.

How to change front brake discs on VW CADDY 3 Van [TUTORIAL AUTODOC]

video
Published on: 18/02/2021
10K views
All the parts you need to replace – Brake Discs for Caddy III Van (2KA, 2KH, 2CA, 2CH) and other VW models
How to change Brake disc on VW Caddy Mk3 1.9 TDI – step-by-step instructions for straightforward car repair Brake disc
How to change Brake disc on VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.9 TDI 4motion – tips for proper car maintenance
Brake disc for VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.9 TDI 4motion Diesel (105 hp)
Simple DIY car repair steps – Replacing Brake disc on VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.6 BiFuel
Brake disc for VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.6 BiFuel Petrol/Petroleum Gas (LPG) (102 hp)
Easy tricks to help you to replace Brake disc on VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 TDI 4motion
Brake disc for VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 TDI 4motion Diesel (85 hp)
Brake disc removal & installation, incredibly easy steps for VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 TDI
Brake disc for VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 TDI Diesel (85 hp)
Changing Brake disc on VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 TDI 16V 4motion – tips for first time repair
Brake disc for VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 TDI 16V 4motion Diesel (140 hp)
Main steps for Brake disc replacement on VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 TDI
Brake disc for VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 TDI Diesel (110 hp)
How to change Brake disc on VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 TDI – tips for proper car maintenance
Brake disc for VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 TDI Diesel (170 hp)
Simple DIY car repair steps – Replacing Brake disc on VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.4
Brake disc for VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.4 Petrol (75 hp)
Easy tricks to help you to replace Brake disc on VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.6
Brake disc for VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.6 Petrol (102 hp)
Tools
Replacement: brake discs – VW Caddy 3 van. Tools you need:
Wire brush
Nylon cleaning brush
WD-40 spray
Brake cleaner
Copper grease
Torque wrench
HEX bit No.H7
Torx bit T30
Wheel impact socket #17
Ratchet wrench
Rubber mallet
Impact screwdriver
Brake caliper wind back tool
Crow bar
Wheel chock
Buy tools
Replacement: brake discs – VW Caddy 3 van. Tip from AUTODOC:
  • Replace the brake disks on the car VW Caddy 3 van in complete set for each axis. Regardless of the state of components. This will ensure even braking.
  • The replacement procedure is identical for both brake disks on the same axle.
  • When changing the brake discs, always replace the brake pads.
  • All work should be done with the engine stopped.
Replacement: brake discs – VW Caddy 3 van. Use the following procedure:
  1. Step 1
    How to change Brake Discs on VW Caddy Mk3 2004 - free PDF and video manuals
    Open the bonnet. Unscrew the brake fluid reservoir cap.
  2. Step 2
    Secure the wheels with chocks.
    Step 3
    How to replace VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.9 TDI 2005 Brake Discs - step-by-step manuals and video guides
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  3. Step 4
    VW Caddy Mk3 1.6 TDI 2006 Brake Discs replacement: free workshop manuals
    Raise the front of the car and secure on supports.
  4. Step 5
    Changing Brake Discs on VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 TDI 4motion 2007 by yourself
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Warning! To avoid injury, hold the wheel while unscrewing the fastening bolts. VW Caddy 3 van
  5. Step 6
    How to remove VW CADDY 1.6 2008 Brake Discs - online easy-to-follow instructions
    Remove the wheel.
  6. Step 7
    How to replace Brake Discs on VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2009: download PDF manuals and video instructions
    Remove the dust boot caps of the brake caliper guide pins. Use a crowbar.
  7. Step 8
    How hard is it to do yourself: Brake Discs replacement on VW Caddy Mk3 2.0 TDI 16V 2010 - download illustrated guide
    Unscrew the brake caliper fastening. Use HEX No.H7. Use a ratchet wrench.
  8. Step 9
    Need to know how to renew Brake Discs on VW CADDY 2011? This free workshop manual will help you to do it yourself
    Spread the brake pads. Use a crowbar.
  9. Step 10
    Changing of Brake Discs on VW Caddy Mk3 2012 won't be an issue if you follow this illustrated step-by-step guide
    Remove the brake caliper.
    Replacement: brake discs – VW Caddy 3 van. AUTODOC experts recommend:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
  10. Step 11
    VW CADDY 1.9 TDI Brake Discs replacement: online guides and video tutorials
    Clean the brake disc fastener. Use a wire brush. Use WD-40 spray.
  11. Step 12
    Replacing Brake Discs on VW Caddy Mk3 2014 1.9 TDI by yourself
    Unscrew the brake disc fastening. Use Torx T30. Use an impact screwdriver.
  12. Step 13
    Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.6 2015 Brake Discs DIY replacement workshop manual
    Remove the brake disc.
    Replacement: brake discs – VW Caddy 3 van. Professionals recommend:
    If necessary, use a rubber mallet.
  13. Step 14
    How to change Brake Discs on VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2004 - tips and tricks
    Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.
    AUTODOC recommends:
    Replacement: brake discs – VW Caddy 3 van. After applying the spray, wait a few minutes.
  14. Step 15
    Step-by-step recommendations for DIY replacement VW Caddy Mk3 2005 1.6 Brake Discs
    Clean the hub. Use a wire brush. Treat the contacting surface. Use copper grease.
  15. Step 16
    DIY replacement of Brake Discs on VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 SDI 2006 is not an issue anymore with our step-by-step tutorial
    Remove anti-corrosion grease from the new brake disk. Use a brake cleaner.
    Replacement: brake discs – VW Caddy 3 van. Tip from AUTODOC experts:
    After applying the spray, wait a few minutes.
  16. Step 17
    How to change Brake Discs on VW Caddy Mk3 2004 - free PDF and video manuals
    Install the brake disc.
  17. Step 18
    How to replace VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.9 TDI 2005 Brake Discs - step-by-step manuals and video guides
    Tighten the brake disc fastening. Use Torx T30. Use a torque wrench. Tighten it to 9 Nm torque.
Was this manual helpful?
Please rate this manual on a scale from 1 to 5. If you have any questions, feel free to ask us.
Users voted – 0

Popular maintenance tutorials for VW Caddy Mk3

More manuals for VW Caddy Mk3

Complete guides for changing the Brake rotors on different VW CADDY models

Your profile is your personal assistant.

It can track car expenses, keep a car log and replacement schedule, and save favourite materials, notes and documents

Install the AUTODOC CLUB app!
Your personal car expenses manager, maintenance tips, reminders about upcoming appointments and service intervals, DIY repair instructions – all this on your phone.
VW Caddy III Van (2KA, 2KH, 2CA, 2CH) Brake Discs replace by yourself - Scan QR-code and download AUTODOC CLUB app
Scan

To download the app:

  • - scan the QR code
  • - download from App Store
  • - download from Google Play
DIY VW Caddy III Van (2KA, 2KH, 2CA, 2CH) Brake Discs replacement - online guide
Tips & tricks for your VW Caddy III Van (2KA, 2KH, 2CA, 2CH)
View more
  • How to change Brake rotors on VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 SDI - replacement tricks
    What causes engine misfire? | AUTODOC
    5K views
    Published on: 10/07/2020
  • Changing Brake disc VW Caddy Mk3 1.9 TDI - Replacement Tips
    Why do your brakes squeak? | AUTODOC tips
    6K views
    Published on: 19/01/2021
  • Maintenance Hacks - VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.6 TDI Brake disc kit replacement guide
    5 car interior cleaning mistakes | AUTODOC tips
    6K views
    Published on: 26/05/2022
  • Replace Disc brake set on VW Caddy Mk3 - free video tips
    Checking the starter without removing it | AUTODOC tips
    19K views
    Published on: 01/12/2020

Most commonly replaced car parts on VW CADDY

Professional manuals for the most common VW models