When to replace the Brake Discs on your VW CADDY
Recommended replacement interval for the part category Brake disc : 50000 km
Important!
This replacement procedure can be used for:
VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.9 TDI 4motion, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.6 BiFuel, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 TDI 4motion, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 TDI, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 TDI 16V 4motion, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 TDI, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 TDI, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.4, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.6, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.9 TDI, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 EcoFuel, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.4, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.9 TDI, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 TDI, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.2 TSI, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.2 TSI, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.6 TDI, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 TDI 4motion, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 TDI 16V, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.6 TDI View more

The steps may slightly vary depending on the car design.

How to change front brake discs on VW CADDY 3 Van [TUTORIAL AUTODOC]

video
Tools
Replacement: brake discs – VW Caddy 3 van. Tools you need:
Wire brush
Nylon cleaning brush
WD-40 spray
Brake cleaner
Copper grease
Torque wrench
HEX bit No.H7
Torx bit T30
Wheel impact socket #17
Ratchet wrench
Rubber mallet
Impact screwdriver
Brake caliper wind back tool
Crow bar
Wheel chock
Replacement: brake discs – VW Caddy 3 van. Tip from AUTODOC:
  • Replace the brake disks on the car VW Caddy 3 van in complete set for each axis. Regardless of the state of components. This will ensure even braking.
  • The replacement procedure is identical for both brake disks on the same axle.
  • When changing the brake discs, always replace the brake pads.
  • All work should be done with the engine stopped.
Replacement: brake discs – VW Caddy 3 van. Use the following procedure:
  1. Step 1
    How to change Brake Discs on VW Caddy Mk3 2004 - free PDF and video manuals
    Open the bonnet. Unscrew the brake fluid reservoir cap.
  2. Step 2
    Secure the wheels with chocks.
    Step 3
    How to replace VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.9 TDI 2005 Brake Discs - step-by-step manuals and video guides
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  3. Step 4
    VW Caddy Mk3 1.6 TDI 2006 Brake Discs replacement: free workshop manuals
    Raise the front of the car and secure on supports.
  4. Step 5
    Changing Brake Discs on VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 TDI 4motion 2007 by yourself
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Warning! To avoid injury, hold the wheel while unscrewing the fastening bolts. VW Caddy 3 van
  5. Step 6
    How to remove VW CADDY 1.6 2008 Brake Discs - online easy-to-follow instructions
    Remove the wheel.
  6. Step 7
    How to replace Brake Discs on VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2009: download PDF manuals and video instructions
    Remove the dust boot caps of the brake caliper guide pins. Use a crowbar.
  7. Step 8
    How hard is it to do yourself: Brake Discs replacement on VW Caddy Mk3 2.0 TDI 16V 2010 - download illustrated guide
    Unscrew the brake caliper fastening. Use HEX No.H7. Use a ratchet wrench.
  8. Step 9
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    Spread the brake pads. Use a crowbar.
  9. Step 10
    Changing of Brake Discs on VW Caddy Mk3 2012 won't be an issue if you follow this illustrated step-by-step guide
    Remove the brake caliper.
    Replacement: brake discs – VW Caddy 3 van. AUTODOC experts recommend:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
  10. Step 11
    VW CADDY 1.9 TDI Brake Discs replacement: online guides and video tutorials
    Clean the brake disc fastener. Use a wire brush. Use WD-40 spray.
  11. Step 12
    Replacing Brake Discs on VW Caddy Mk3 2014 1.9 TDI by yourself
    Unscrew the brake disc fastening. Use Torx T30. Use an impact screwdriver.
  12. Step 13
    Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.6 2015 Brake Discs DIY replacement workshop manual
    Remove the brake disc.
    Replacement: brake discs – VW Caddy 3 van. Professionals recommend:
    If necessary, use a rubber mallet.
  13. Step 14
    How to change Brake Discs on VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2004 - tips and tricks
    Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.
    AUTODOC recommends:
    Replacement: brake discs – VW Caddy 3 van. After applying the spray, wait a few minutes.
  14. Step 15
    Step-by-step recommendations for DIY replacement VW Caddy Mk3 2005 1.6 Brake Discs
    Clean the hub. Use a wire brush. Treat the contacting surface. Use copper grease.
  15. Step 16
    DIY replacement of Brake Discs on VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 SDI 2006 is not an issue anymore with our step-by-step tutorial
    Remove anti-corrosion grease from the new brake disk. Use a brake cleaner.
    Replacement: brake discs – VW Caddy 3 van. Tip from AUTODOC experts:
    After applying the spray, wait a few minutes.
  16. Step 17
    How to change Brake Discs on VW Caddy Mk3 2004 - free PDF and video manuals
    Install the brake disc.
  17. Step 18
    How to replace VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.9 TDI 2005 Brake Discs - step-by-step manuals and video guides
    Tighten the brake disc fastening. Use Torx T30. Use a torque wrench. Tighten it to 9 Nm torque.
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