When to replace the Headlight Bulb on your VOLVO S40
Recommended replacement interval for the part category Headlight bulb : 12 month / 15000 km
Important!
This replacement procedure can be used for:
VOLVO S40 I (644) 2.0 D View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Headlight Bulb for S40 I (644) and other VOLVO models
Alternative products
How to change Headlight bulb on Volvo S40 1 1.8 – step-by-step instructions for straightforward car repair Headlight bulb
How to change Bulb, spotlight on Volvo S40 1 1.8 – step-by-step instructions for straightforward car repair Bulb, spotlight
Tools
Replacement: headlight bulb – VOLVO S40 I (VS). Tools you might need:
Electronic spray
Flat screwdriver
Replacement: headlight bulb – VOLVO S40 I (VS). Professionals recommend:
  • The replacement procedure is identical for the left and right headlight bulbs.
  • Replace the bulbs in both headlights at a time.
  • All work should be done with the engine stopped.
Replacement: headlight bulb – VOLVO S40 I (VS). Use the following procedure:
  1. Step 1
    Switch off the ignition. Open the hood.
    Step 2
    How to change Headlight Bulb on Volvo S40 1 1995 - free PDF and video manuals
    Remove the headlight rear cover.
  2. Step 3
    How to replace VOLVO S40 I (644) 1.8 1996 Headlight Bulb - step-by-step manuals and video guides
    Detach the bulb holder by turning it by ~30°. Remove the holder from the headlight mounting seat.
  3. Step 4
    Volvo S40 1 2.0 T 1997 Headlight Bulb replacement: free workshop manuals
    Remove the old bulb. Use a flat screwdriver. Check the condition of the bulb holder terminals. Replace if necessary.
    Replacement: headlight bulb – VOLVO S40 I (VS). AUTODOC recommends:
    Clean the bulb mounting seat on the holder.
  4. Step 5
    Changing Headlight Bulb on VOLVO S40 I (644) 1.9 DI 1998 by yourself
    Install a new bulb into the holder.
    AUTODOC recommends:
    Avoid touching the bulb glass. The finger marks left on it may cause failure.
Was this manual helpful?
Please rate this manual on a scale from 1 to 5. If you have any questions, feel free to ask us.
Users voted – 0
Need New Tyres?

Find out which tyre and wheel sizes are compatible with the VOLVO S40 I (VS, 644) model

Unlock your car maintenance assistant!

Track expenses, manage logs, schedule replacements, and more.

DIY VOLVO S40 I (644) Headlight Bulb replacement - online guide
Tips & tricks for your VOLVO S40 I (644)
View more
  • How to change Headlight bulbs on VOLVO S40 I (644) 1.6 - replacement tricks
    How to remove rust | AUTODOC tips
  • Changing Low beam bulb Volvo S40 1 1.8 - Replacement Tips
    How to Fix P0401 ✅ error code Insufficient EGR flow
  • Maintenance Hacks - VOLVO S40 I (644) 2.0 T Headlight bulbs replacement guide
    5 causes of turbocharger failure and how to avoid them
  • Replace Low beam bulb on Volvo S40 1 - free video tips
    How to tighten cylinder head bolts

Professional manuals for the most common VOLVO models

Autodoc CLUB App icon
Time to replace parts? Get even better deals in our Shop app.
VOLVO S40 I (644) Headlight Bulb replace by yourself - Scan QR-code and download AUTODOC CLUB app
SCAN ME