How to change front coil springs on VW Golf 4 – replacement guide
downloads:
15
Views:
186
0
Users voted – 0
Important!
This replacement procedure can be used for:
VW Golf IV Hatchback (1J1) 1.6,
VW Golf IV Hatchback (1J1) 1.4 16V,
VW Golf IV Hatchback (1J1) 1.8,
VW Golf IV Hatchback (1J1) 1.8 T,
VW Golf IV Hatchback (1J1) 1.6 16V,
VW Golf IV Hatchback (1J1) 1.8 T GTI,
VW Golf IV Hatchback (1J1) 1.6
…
View more
The steps may slightly vary depending on the car design.
How to change front springs / front coil springs on VW GOLF 4 (1J1) [TUTORIAL AUTODOC]
All the parts you need to replace – Springs for Golf IV Hatchback (1J1) and other VW models
Note that when using a spring compressor, spring coils need to be securely gripped, compressing the spring on the opposite sides.Ensure the correct position of the spring in the retainer.Make sure that the spring coils tightly entered the lock handles.
Step 26
Compress the spring.
Step 27
Treat the shock strut rod. Use a wire brush. Use WD-40 spray.
Step 28
Remove the strut piston rod nut. Use a drive socket #21. Use HEX No.H7. Use a ratchet wrench.
Step 29
Remove the top strut mount.
Step 30
Release the coil spring.
Step 31
Remove the spring.
AUTODOC recommends:
Replacement: coil springs – VW Golf 4. Carefully inspect the mount, the boot, and the bump stop of the shock absorber. Replace if necessary.
Step 32
Install the spring on the shock absorber.
Step 33
Compress the spring.
Step 34
Install the upper strut mount and the strut mount bearing.
Step 35
Tighten the shock strut piston rod nut. Use a drive socket #21. Use HEX No.H7. Use a torque wrench. Tighten it to 60 Nm torque.
AUTODOC recommends:
Check to make sure the spring is positioned correctly. Avoid its misalignment.
Step 36
Decompress the spring.
Step 37
Remove the assembled shock strut.
Step 38
Install the shock strut into the wheel arch.
Step 39
Screw the top fastening of the shock strut mount. Use a drive socket #13. Do not tighten it.
AUTODOC recommends:
Important! Hold the suspension strut while screwing in the fastening bolts. VW Golf 4
Step 40
Treat the shock strut mounting seat on the steering knuckle. Use a wire brush. Use WD-40 spray.
Step 41
Fix the shock absorber strut on the steering knuckle.
Step 42
Install the fastening bolt.
Step 43
Remove the support from under the steering knuckle.
AUTODOC recommends:
VW Golf 4 – Do not lower the transmission jack sharply to avoid damaging components and mechanisms of the car.
Step 44
Clean the splines of the drive shaft CV joint. Use a wire brush. Use WD-40 spray.
Step 45
Treat the splines of the driveshaft CV joint. Use copper grease.
Step 46
Mount the drive shaft into the
wheel hub.
Step 47
Screw the fasteners of the ball joint. Use a drive socket #13. Use a ratchet wrench.
Step 48
Tighten the lower fasteners connecting the shock strut to the steering knuckle. Use a drive socket #18. Use a combination spanner #18. Use a torque wrench. Tighten it to 60 Nm torque.+90°
AUTODOC recommends:
Important! Be sure to use new fasteners.
Step 49
Connect the fastener of the ABS sensor cable to the shock absorber strut.
Step 50
Screw the nut of the drive shaft. Use 12-point socket No.30. Use a tap wrench.
Step 51
Treat the shock strut fasteners. Treat all joints of the arm. Use copper grease.
Step 52
Treat the surface where the brake disc contacts the wheel rim. Use copper grease.
Step 53
Clean the brake disk surface. Use a brake cleaner.
AUTODOC recommends:
Replacement: coil springs – VW Golf 4. After applying the spray, wait a few minutes.
Step 54
Install the wheel.
AUTODOC recommends:
Important! Hold the wheel while screwing in the fastening bolts. VW Golf 4
Step 55
Screw in the wheel bolts. Use wheel impact socket #17.
Step 56
Lower the car.
Step 57
Tighten the drive shaft nut. Use 12-point socket No.30. Use a torque wrench. Tighten it to 200 Nm torque.+90°
AUTODOC recommends:
Important! Be sure to use new fasteners.
Step 58
Tighten the wheel bolts using a criss-cross pattern. Use a torque wrench. Tighten it to 120 Nm torque.
Step 59
Tighten the upper fastener of the shock absorber strut mount. Use a combination spanner #22. Use HEX No.H7. Use a torque wrench. Tighten it to 60 nm torque.
Step 60
Remove the jacks and chocks.
Step 61
Remove the fender protection cover.
Step 62
Close the hood.
Was this manual helpful?
Please rate this manual on a scale from 1 to 5. If you have any questions, feel free to ask us.
Users voted – 0
Need New Tyres?
Find out which tyre and wheel sizes are compatible with the VW Golf IV Hatchback (1J1) model
It can track car expenses, keep a car log and replacement schedule, and save favourite materials, notes and documents
Install the AUTODOC CLUB app!
Your personal car expenses manager, maintenance tips, reminders about upcoming appointments and service intervals, DIY repair instructions – all this on your phone.
Scan
To download the app:
- scan the QR code
- download from App Store
- download from Google Play
Tips & tricks for your VW Golf IV Hatchback (1J1)
View more
Stop Rust Before It Starts: Top 5 Tips for Car Body Protection | AUTODOC Insights
When, why, and how to change engine oil | AUTODOC tips
How to Prevent Premature Wear on Your Car Boot Damper | AUTODOC
#DIY Wheel Rim Restoration: Revive Scratches and Chips Easily!