When to replace the Brake Pads on your VW PASSAT
Recommended replacement interval for the part category Brake pad set : 30000 km
Important!
This replacement procedure can be used for:
VW PASSAT Variant (3B5) 1.6, VW PASSAT Variant (3B5) 1.8, VW PASSAT Variant (3B5) 1.8 T, VW PASSAT Variant (3B5) 2.3 VR5, VW PASSAT Variant (3B5) 2.8 V6, VW PASSAT Variant (3B5) 1.9 TDI, VW PASSAT Variant (3B5) 1.9 TDI, VW PASSAT Variant (3B5) 2.8 V6 Syncro/4motion, VW PASSAT Variant (3B5) 1.8 Syncro/4motion, VW PASSAT Variant (3B5) 1.9 TDI Syncro/4motion, VW PASSAT Variant (3B5) 2.3 VR5 Syncro/4motion, VW PASSAT Variant (3B5) 1.9 TDI, VW PASSAT Variant (3B5) 2.5 TDI, VW PASSAT Variant (3B5) 2.5 TDI Syncro/4motion, VW PASSAT Variant (3B5) 1.9 TDI 4motion, VW PASSAT Variant (3B5) 1.9 TDI, VW PASSAT Variant (3B5) 2.0, VW PASSAT Variant (3B5) 2.0 4motion, VW PASSAT Variant (3B5) 1.8, VW PASSAT Variant (3B5) 2.8 V6, VW PASSAT Variant (3B5) 2.8 V6 View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Brake Pads for PASSAT Variant (3B5) and other VW models
Tools
Replacement: brake pads – VW PASSAT Variant (3B5). Tools you need:
Wire brush
Brake cleaner
Anti-squeal paste
Copper grease
HEX bit no.H7.
Wheel impact socket #17
Brake caliper wind back tool
Ratchet wrench
Torque wrench
Crow bar
Wheel chock
Replacement: brake pads – VW PASSAT Variant (3B5). AUTODOC recommends:
  • Perform the replacement of brake pads in complete set for each axis. This provides effective braking.
  • The replacement procedure is identical for all brake pads on the same axle.
  • All work should be done with the engine stopped.
Replacement: brake pads – VW PASSAT Variant (3B5). Use the following procedure:
  1. Step 1
    Open the bonnet. Unscrew the brake fluid reservoir cap.
    Step 2
    How to change Brake Pads on Passat 3b5 1997 - free PDF and video manuals
    Secure the wheels with chocks.
  2. Step 3
    How to replace VW PASSAT Variant (3B5) 1.9 TDI 1998 Brake Pads - step-by-step manuals and video guides
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  3. Step 4
    Raise the front of the car and secure on supports.
    Step 5
    Passat 3b5 1.8 T 1999 Brake Pads replacement: free workshop manuals
    Unscrew the wheel bolts.
    Replacement: brake pads – VW PASSAT Variant (3B5). Tip:
    To avoid injury, hold up the wheel when unscrewing the bolts.
  4. Step 6
    Changing Brake Pads on VW PASSAT Variant (3B5) 1.6 2000 by yourself
    Remove the wheel.
  5. Step 7
    How to remove VW PASSAT 1.9 TDI Syncro/4motion 2001 Brake Pads - online easy-to-follow instructions
    Disconnect the brake pads wear sensor. Use a crowbar.
    Please note!
    Some cars are not equipped with the brake pad wear sensor.
  6. Step 8
    How to replace Brake Pads on VW PASSAT Variant (3B5) 1997: download PDF manuals and video instructions
    Spread the brake pads. Use a crowbar.
  7. Step 9
    How hard is it to do yourself: Brake Pads replacement on Passat 3b5 1.9 TDI 4motion 1998 - download illustrated guide
    Remove the dust boot caps of the brake caliper guide pins. Use a crowbar.
  8. Step 10
    Need to know how to renew Brake Pads on VW PASSAT 1999? This free workshop manual will help you to do it yourself
    Unscrew the brake caliper fastening. Use HEX No.H7. Use a ratchet wrench.
  9. Step 11
    Changing of Brake Pads on Passat 3b5 2000 won't be an issue if you follow this illustrated step-by-step guide
    Detach the brake caliper retaining spring. Use a crowbar.
  10. Step 12
    VW PASSAT 1.9 TDI Brake Pads replacement: online guides and video tutorials
    Remove the brake caliper.
    Replacement: brake pads – VW PASSAT Variant (3B5). AUTODOC experts recommend:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur. Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
  11. Step 13
    Replacing Brake Pads on Passat 3b5 1997 1.9 TDI by yourself
    Remove the brake pads.
    Replacement: brake pads – VW PASSAT Variant (3B5). Tip from AUTODOC:
    Measure the brake disc thickness. Upon reaching the wear limit the part must be replaced.
  12. Step 14
    PASSAT Variant (3B5) 1.9 TDI Syncro/4motion 1998 Brake Pads DIY replacement workshop manual
    Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.
    Replacement: brake pads – VW PASSAT Variant (3B5). Professionals recommend:
    After applying the spray, wait a few minutes.
  13. Step 15
    How to change Brake Pads on VW PASSAT Variant (3B5) 1999 - tips and tricks
    Treat the brake caliper piston. Use a brake cleaner.
    AUTODOC recommends:
    Replacement: brake pads – VW PASSAT Variant (3B5). After applying the spray, wait a few minutes.
  14. Step 16
    Step-by-step recommendations for DIY replacement Passat 3b5 2000 1.9 TDI Syncro/4motion Brake Pads
    Press in the brake caliper piston. Use brake caliper wind back tool.
  15. Step 17
    DIY replacement of Brake Pads on VW PASSAT Variant (3B5) 1.8 2001 is not an issue anymore with our step-by-step tutorial
    Treat the brake pads in the area where their surface comes into contact with the brake caliper bracket. Use anti-squeal paste.
    AUTODOC recommends:
    Make sure the disc surface is clean before installing the pads.
Was this manual helpful?
Please rate this manual on a scale from 1 to 5. If you have any questions, feel free to ask us.
Users voted – 0
Searching for the right tyres?

Find out which tyre and wheel sizes are compatible with the VW Passat B5 Estate (3B5) model.

Your profile is your personal assistant.

It can track car expenses, keep a car log and replacement schedule, and save favourite materials, notes and documents

Install the AUTODOC CLUB app!
Your personal car expenses manager, maintenance tips, reminders about upcoming appointments and service intervals, DIY repair instructions – all this on your phone.
VW PASSAT Variant (3B5) Brake Pads replace by yourself - Scan QR-code and download AUTODOC CLUB app
Scan

To download the app:

  • - scan the QR code
  • - download from App Store
  • - download from Google Play
Autodoc CLUB App icon
DIY VW PASSAT Variant (3B5) Brake Pads replacement - online guide
Tips & tricks for your VW PASSAT Variant (3B5)
View more
  • How to change Brake pad set on VW PASSAT Variant (3B5) 1.8 - replacement tricks
    How to swap the engine on a BMW E30 Turbo | SUPERCAR AUTODOC
  • Changing Disc pads Passat 3b5 1.9 TDI - Replacement Tips
    How to unlock your car without a key | AUTODOC tips
  • Maintenance Hacks - VW PASSAT Variant (3B5) 1.8 T Brake pad kit replacement guide
    #DIY Tips for Fixing Your Car's Air Conditioning Issues | Don't Wait for Costly Repairs!
  • Replace Disc brake pads on Passat 3b5 - free video tips
    DIY brake caliper restoration | AUTODOC tips