Recommended replacement interval for the part category Brake Pad Set, disc brake : 30000 km

Important!

This replacement procedure can be used for:
VW Passat Variant (3C5) 2.0 TDI, VW Passat Variant (3C5) 1.4 TSI EcoFuel, VW Passat Variant (3C5) 3.6 R36 4motion, VW Passat Variant (3C5) 2.0 TDI 4motion, VW Passat Variant (3C5) 3.2 FSI 4motion, VW Passat Variant (3C5) 2.0 TDI, VW Passat Variant (3C5) 1.6 FSI, VW Passat Variant (3C5) 2.0 FSI, VW Passat Variant (3C5) 1.9 TDI, VW Passat Variant (3C5) 2.0 TDI 16V, VW Passat Variant (3C5) 1.6, VW Passat Variant (3C5) 2.0 TDI, VW Passat Variant (3C5) 2.0 TDI, VW Passat Variant (3C5) 2.0, VW Passat Variant (3C5) 1.6 TDI, VW Passat Variant (3C5) 2.0 TDI, VW Passat Variant (3C5) 2.0 BlueTDI, VW Passat Variant (3C5) 1.4 TSI, VW Passat Variant (3C5) 1.8 TSI, VW Passat Variant (3C5) 2.0 TDI, VW Passat Variant (3C5) 2.0 TDI 16V 4motion, VW Passat Variant (3C5) 2.0 FSI, VW Passat Variant (3C5) 1.8 TSI, VW Passat Variant (3C5) 2.0 FSI 4motion, VW Passat Variant (3C5) 2.0 TDI, VW Passat Variant (3C5) 2.0 TDI 4motion … View more

The steps may slightly vary depending on the car design.

How to change front brake pads / front brake pad set on VW PASSAT B6 (3C5) [TUTORIAL AUTODOC]

All the parts you need to replace – Brake Pads for Passat Variant (3C5) and other VW models

Brake Pad Set, disc brake

        Brake Pad Set, disc brake for VW Passat Variant (3C5) 3.2 FSI 4motion Petrol (250 hp)
      
        Brake Pad Set, disc brake for VW Passat Variant (3C5) 1.6 Petrol (102 hp)
      
        Brake Pad Set, disc brake for VW Passat Variant (3C5) 1.4 TSI Petrol (122 hp)
      
        Brake Pad Set, disc brake for VW Passat Variant (3C5) 2.0 TDI Diesel (120 hp)
      
        Brake Pad Set, disc brake for VW Passat Variant (3C5) 2.0 BlueTDI Diesel (143 hp)
      
        Brake Pad Set, disc brake for VW Passat Variant (3C5) 2.0 TDI 16V 4motion Diesel (140 hp)
      
        Brake Pad Set, disc brake for VW Passat Variant (3C5) 2.0 TDI Diesel (122 hp)
      
        Brake Pad Set, disc brake for VW Passat Variant (3C5) 1.8 TSI Petrol (160 hp)
      
        Brake Pad Set, disc brake for VW Passat Variant (3C5) 1.6 FSI Petrol (115 hp)

Replacement: brake pads – Passat Variant B6. Tools you'll need:

                        Wire brush
                      
                        WD-40 spray
                      
                        Brake cleaner 
                      
                        Anti-squeal paste
                      
                        Copper grease 
                      
                        HEX bit no.H7.
                      
                        Wheel impact socket #17
                      
                        Brake caliper wind back tool
                      
                        Ratchet wrench
                      
                        Torque wrench
                      
                        Crow bar
                      
                        Wheel chock

Buy tools

Replacement: brake pads – VW Passat 3C5. Tip from AUTODOC experts:

Perform the replacement of brake pads in complete set for each axis. This provides effective braking.
The replacement procedure is identical for all brake pads on the same axle.
Please note: all work on the car – Passat B6 3C Variant – should be done with the engine switched off.

Carry out replacement in the following order:

Step 1

Open the bonnet.Unscrew the brake fluid reservoir cap.
Step 2

Secure the wheels with chocks.
Step 3

Loosen the wheel mounting bolts.Use wheel impact socket #17.
Step 4

Raise the front of the car and secure on supports.
Step 5

Unscrew the wheel bolts.

AUTODOC recommends:

Warning! To avoid injury, hold the wheel while unscrewing the fastening bolts. Passat 3C5
Step 6

Remove the wheel.
Step 7

Spread the brake pads.Use a crowbar.
Step 8

Remove the dust boot caps of the brake caliper guide pins. Use a crowbar.
Step 9

Unscrew the brake caliper fastening.Use HEX No.H7.Use a ratchet wrench.
Step 10

Detach the brake caliper retaining spring.Use a crowbar.
Step 11

Remove the brake caliper.

Replacement: brake pads – VW Passat Variant B6. Professionals recommend:

Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur. Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
Step 12

Remove the brake pads.

AUTODOC recommends:

Measure the brake disc thickness. Upon reaching the wear limit the part must be replaced.
Step 13

Clean the brake caliper bracket from dirt and dust.Use a wire brush.Use a brake cleaner.

AUTODOC recommends:

Replacement: brake pads – Passat B6 3C Variant. After applying the spray, wait a few minutes.
Step 14

Treat the brake pads in the area where their surface comes into contact with the brake caliper bracket. Use anti-squeal paste.
Step 15

Treat the brake caliper piston.Use a brake cleaner.

Replacement: brake pads – VW Passat 3C B6 Variant. AUTODOC recommends:

After applying the spray, wait a few minutes.
Step 16

Press in the brake caliper piston.Use brake caliper wind back tool.

Replacement: brake pads – VW Passat Variant B6. Tip:

Make sure the disc surface is clean before installing the pads.
Step 17

Install new brake pads.

Replacement: brake pads – Passat 3C5. AUTODOC experts recommend:

Make sure the pads are installed with linings facing the disc.
Step 18

Install the brake caliper and fix it.Use HEX No.H7.Use a torque wrench.Tighten it to 35 Nm torque.
Step 19

Install the dust boot caps of the brake caliper guide pins.
Step 20

Install the brake caliper retaining spring. Use a crowbar.
Step 21

Treat the surface where the brake disc contacts the wheel rim. Use copper grease.
Step 22

Clean the brake disk surface.Use a brake cleaner.

AUTODOC recommends:

Replacement: brake pads – VW Passat B6 3C Variant. After applying the spray, wait a few minutes.
Step 23

Install the wheel.

Replacement: brake pads – Passat 3C5. AUTODOC experts recommend:

To avoid injury, hold up the wheel when screwing in the fastening bolts.
Step 24

Screw in the wheel bolts.Use wheel impact socket #17.
Step 25

Lower the car and working in a cross order, tighten the wheel bolts.Use wheel impact socket #17.Use a torque wrench.Tighten it to 120 Nm torque.
Step 26

Remove the jacks and chocks.

Replacement: brake pads – Passat B6 3C Variant. Tip from AUTODOC:

Check the brake fluid level in the expansion tank and refill if necessary.
Step 27

Tighten the brake fluid reservoir cap.

AUTODOC recommends:

VW Passat Variant B6 – Without starting the engine, press the brake pedal several times until it feels firm.
Step 28

Close the hood.

Replacement: brake pads – VW Passat 3C5. AUTODOC recommends:

Slow down smoothly for first 150-200 km after the brake pads replacement. Avoid unneccessary and sharp braking to a stop.

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