How to carry out replacement: Brake Pads 2.0 TDI Passat B6 Variant
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Change Passat B6 Variant 2.0 TDI Brake Pads yourself – manuals and video tutorials

How to change front brake pads on VW Passat 3C B6 Variant – replacement guide

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When to replace the Brake Pads on your VW PASSAT
Recommended replacement interval for the part category Brake pad set : 30000 km
Important!
This replacement procedure can be used for:
VW Passat Variant (3C5) 2.0 TDI, VW Passat Variant (3C5) 1.6 FSI, VW Passat Variant (3C5) 2.0 FSI, VW Passat Variant (3C5) 1.9 TDI, VW Passat Variant (3C5) 2.0 TDI 16V, VW Passat Variant (3C5) 1.6, VW Passat Variant (3C5) 2.0 TDI, VW Passat Variant (3C5) 2.0 TDI, VW Passat Variant (3C5) 2.0 TDI, VW Passat Variant (3C5) 2.0 TFSI, VW Passat Variant (3C5) 2.0 TDI 16V 4motion, VW Passat Variant (3C5) 2.0 FSI 4motion, VW Passat Variant (3C5) 2.0 TDI 4motion, VW Passat Variant (3C5) 1.4 TSI, VW Passat Variant (3C5) 1.8 TSI, VW Passat Variant (3C5) 2.0 TDI, VW Passat Variant (3C5) 1.4 TSI EcoFuel, VW Passat Variant (3C5) 2.0 TDI, VW Passat Variant (3C5) 2.0 BlueTDI, VW Passat Variant (3C5) 1.6 TDI, VW Passat Variant (3C5) 2.0 TDI 4motion, VW Passat Variant (3C5) 1.8 TSI … View more

The steps may slightly vary depending on the car design.

How to change front brake pads / front brake pad set on VW PASSAT B6 (3C5) [TUTORIAL AUTODOC]

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Published on: 13/04/2020
13K views
All the parts you need to replace – Brake Pads for Passat Variant (3C5) and other VW models
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Tools
Replacement: brake pads – Passat Variant B6. Tools you'll need:
Wire brush
WD-40 spray
Brake cleaner
Anti-squeal paste
Copper grease
HEX bit no.H7.
Wheel impact socket #17
Brake caliper wind back tool
Ratchet wrench
Torque wrench
Crow bar
Wheel chock
Buy tools
Replacement: brake pads – VW Passat 3C5. Tip from AUTODOC experts:
  • Perform the replacement of brake pads in complete set for each axis. This provides effective braking.
  • The replacement procedure is identical for all brake pads on the same axle.
  • Please note: all work on the car – Passat B6 3C Variant – should be done with the engine switched off.
Carry out replacement in the following order:
  1. Step 1
    How to change Brake Pads on Passat B6 Variant 2005 - free PDF and video manuals
    Open the bonnet. Unscrew the brake fluid reservoir cap.
  2. Step 2
    How to replace VW Passat Variant (3C5) 2.0 TDI 2006 Brake Pads - step-by-step manuals and video guides
    Secure the wheels with chocks.
  3. Step 3
    Passat B6 Variant 2.0 TDI 16V 2007 Brake Pads replacement: free workshop manuals
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  4. Step 4
    Changing Brake Pads on VW Passat Variant (3C5) 2.0 FSI 2008 by yourself
    Raise the front of the car and secure on supports.
  5. Step 5
    How to remove VW PASSAT 2.0 TDI 4motion 2009 Brake Pads - online easy-to-follow instructions
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Warning! To avoid injury, hold the wheel while unscrewing the fastening bolts. Passat 3C5
  6. Step 6
    How to replace Brake Pads on VW Passat Variant (3C5) 2010: download PDF manuals and video instructions
    Remove the wheel.
  7. Step 7
    How hard is it to do yourself: Brake Pads replacement on Passat B6 Variant 1.4 TSI EcoFuel 2011 - download illustrated guide
    Spread the brake pads. Use a crowbar.
  8. Step 8
    Need to know how to renew Brake Pads on VW PASSAT 2005? This free workshop manual will help you to do it yourself
    Remove the dust boot caps of the brake caliper guide pins. Use a crowbar.
  9. Step 9
    Changing of Brake Pads on Passat B6 Variant 2006 won't be an issue if you follow this illustrated step-by-step guide
    Unscrew the brake caliper fastening. Use HEX No.H7. Use a ratchet wrench.
  10. Step 10
    VW PASSAT 2.0 TDI Brake Pads replacement: online guides and video tutorials
    Detach the brake caliper retaining spring. Use a crowbar.
  11. Step 11
    Replacing Brake Pads on Passat B6 Variant 2008 2.0 TDI by yourself
    Remove the brake caliper.
    Replacement: brake pads – VW Passat Variant B6. Professionals recommend:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur. Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
  12. Step 12
    Passat Variant (3C5) 2.0 TDI 4motion 2009 Brake Pads DIY replacement workshop manual
    Remove the brake pads.
    AUTODOC recommends:
    Measure the brake disc thickness. Upon reaching the wear limit the part must be replaced.
  13. Step 13
    How to change Brake Pads on VW Passat Variant (3C5) 2010 - tips and tricks
    Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.
    AUTODOC recommends:
    Replacement: brake pads – Passat B6 3C Variant. After applying the spray, wait a few minutes.
  14. Step 14
    Step-by-step recommendations for DIY replacement Passat B6 Variant 2011 2.0 TDI 4motion Brake Pads
    Treat the brake pads in the area where their surface comes into contact with the brake caliper bracket. Use anti-squeal paste.
  15. Step 15
    DIY replacement of Brake Pads on VW Passat Variant (3C5) 1.9 TDI 2005 is not an issue anymore with our step-by-step tutorial
    Treat the brake caliper piston. Use a brake cleaner.
    Replacement: brake pads – VW Passat 3C B6 Variant. AUTODOC recommends:
    After applying the spray, wait a few minutes.
  16. Step 16
    How to change Brake Pads on Passat B6 Variant 2005 - free PDF and video manuals
    Press in the brake caliper piston. Use brake caliper wind back tool.
    Replacement: brake pads – VW Passat Variant B6. Tip:
    Make sure the disc surface is clean before installing the pads.
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