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How to change front brake pads on VW Passat Variant (365) – replacement guide
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Recommended replacement interval for the part category Brake pad set : 30000 km
Important!
This replacement procedure can be used for:
VW Passat Variant (365) 1.4 TSI, VW Passat Variant (365) 1.8 TSI, VW Passat Variant (365) 1.6 TDI, VW Passat Variant (365) 2.0 TSI, VW Passat Variant (365) 2.0 TDI, VW Passat Variant (365) 2.0 TDI 4motion, VW Passat Variant (365) 2.0 TDI, VW Passat Variant (365) 2.0 TDI 4motion, VW Passat Variant (365) 1.4 TSI EcoFuel, VW Passat Variant (365) 3.6 FSI 4motion, VW Passat Variant (365) 1.4 TSI MultiFuel, VW Passat Variant (365) 2.0 TDI, VW Passat Variant (365) 1.8 TSI, VW Passat Variant (365) 2.0 TDI, VW Passat Variant (365) 1.4 TSI, VW Passat Variant (365) 2.0 TDI 4motion … View more
The steps may slightly vary depending on the car design.
VW Passat Variant (365) 1.4 TSI, VW Passat Variant (365) 1.8 TSI, VW Passat Variant (365) 1.6 TDI, VW Passat Variant (365) 2.0 TSI, VW Passat Variant (365) 2.0 TDI, VW Passat Variant (365) 2.0 TDI 4motion, VW Passat Variant (365) 2.0 TDI, VW Passat Variant (365) 2.0 TDI 4motion, VW Passat Variant (365) 1.4 TSI EcoFuel, VW Passat Variant (365) 3.6 FSI 4motion, VW Passat Variant (365) 1.4 TSI MultiFuel, VW Passat Variant (365) 2.0 TDI, VW Passat Variant (365) 1.8 TSI, VW Passat Variant (365) 2.0 TDI, VW Passat Variant (365) 1.4 TSI, VW Passat Variant (365) 2.0 TDI 4motion … View more
The steps may slightly vary depending on the car design.
This video shows the replacement procedure of a similar car part on another vehicle
All the parts you need to replace – Brake Pads for Passat Variant (365) and other VW models
Brake pad set
Alternative products

Wire brush
Nylon cleaning brush
Brake cleaner
Anti-squeal paste
Copper grease
Torque wrench
HEX bit No.H7
Torx bit T27
Wheel impact socket #17
Ratchet wrench
Brake caliper wind back tool
Crow bar
Wheel chock
Replacement: brake pads – VW PASSAT Variant (365). AUTODOC recommends:
- Perform the replacement of brake pads in complete set for each axis. This provides effective braking.
- The replacement procedure is identical for all brake pads on the same axle.
- Please note: all work on the car – VW PASSAT Variant (365) – should be done with the engine switched off.
Carry out replacement in the following order:
- Step 1Open the hood.Step 2Clean the brake fluid reservoir cap. Use a brake cleaner.AUTODOC recommends:Replacement: brake pads – VW PASSAT Variant (365). After applying the spray, wait a few minutes.
- Step 3Unscrew the engine solenoid valve bracket. Use Torx T27. Use a ratchet wrench.
- Step 4Unscrew the brake fluid reservoir cap.
- Step 5Secure the wheels with chocks.Step 6Loosen the wheel mounting bolts. Use wheel impact socket #17.
- Step 7Raise the front of the car and secure on supports.Step 8Unscrew the wheel bolts.AUTODOC recommends:Warning! To avoid injury, hold the wheel while unscrewing the fastening bolts. VW PASSAT Variant (365)
- Step 9Remove the wheel.
- Step 10Spread the brake pads. Use a crowbar.
- Step 11Remove the dust boot caps of the brake caliper guide pins. Use a crowbar.
- Step 12Unscrew the brake caliper fastening. Use HEX No.H7. Use a ratchet wrench.
- Step 13Detach the brake caliper retaining spring. Use a crowbar.
- Step 14Remove the brake caliper.Replacement: brake pads – VW PASSAT Variant (365). AUTODOC recommends:Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur. Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
- Step 15Remove the brake pads.AUTODOC recommends:Measure the brake disc thickness. Upon reaching the wear limit the part must be replaced.
- Step 16Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.AUTODOC recommends:Replacement: brake pads – VW PASSAT Variant (365). After applying the spray, wait a few minutes.
- Step 17Treat the brake caliper piston. Use a nylon cleaning brush. Use a brake cleaner.Replacement: brake pads – VW PASSAT Variant (365). Tip from AUTODOC:After applying the spray, wait a few minutes.
- Step 18Press in the brake caliper piston. Use brake caliper wind back tool.
- Step 19Treat the brake pads in the area where their surface comes into contact with the brake caliper bracket. Use anti-squeal paste.Replacement: brake pads – VW PASSAT Variant (365). Tip from AUTODOC experts:Make sure the disc surface is clean before installing the pads.
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