How to carry out replacement: Brake Pads 2.0 D3 Volvo S60 2
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Change Volvo S60 2 1.6 DRIVe / D2 Brake Pads yourself – manuals and video tutorials

How to change front brake pads on VOLVO S60 II (134) – replacement guide

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When to replace the Brake Pads on your VOLVO S60
Recommended replacement interval for the part category Brake pad set : 30000 km
Important!
This replacement procedure can be used for:
VOLVO S60 II (134) DRIVe / D2, VOLVO S60 II (134) D5, VOLVO S60 II (134) D5 AWD, VOLVO S60 II (134) T4F, VOLVO S60 II (134) T3, VOLVO S60 II (134) T4, VOLVO S60 II (134) 2.0 T, VOLVO S60 II (134) T5, VOLVO S60 II (134) T6 AWD, VOLVO S60 II (134) D3, VOLVO S60 II (134) D5, VOLVO S60 II (134) D5 AWD, VOLVO S60 II (134) T5, VOLVO S60 II (134) D3, VOLVO S60 II (134) D4, VOLVO S60 II (134) T6, VOLVO S60 II (134) T5, VOLVO S60 II (134) D4, VOLVO S60 II (134) 2.0 T, VOLVO S60 II (134) 3.0 T AWD, VOLVO S60 II (134) T5, VOLVO S60 II (134) T5 AWD, VOLVO S60 II (134) D5, VOLVO S60 II (134) D5 AWD, VOLVO S60 II (134) D2, VOLVO S60 II (134) D3, VOLVO S60 II (134) D4, VOLVO S60 II (134) D4 AWD, VOLVO S60 II (134) D5, VOLVO S60 II (134) T3, VOLVO S60 II (134) T3, VOLVO S60 II (134) T4, VOLVO S60 II (134) T6 AWD, VOLVO S60 II (134) T2, VOLVO S60 II (134) 2.0 Polestar AWD … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Brake Pads for S60 II (134) and other VOLVO models
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Tools
Replacement: brake pads – VOLVO S60 II. Tools you might need:
Wire brush
Nylon cleaning brush
WD-40 spray
Brake cleaner
Anti-squeal paste
Ceramic grease
Torque wrench
Drive socket # 18
HEX bit No.H7
Torx bit T50
Wheel impact socket #19
Ratchet wrench
Tap wrench
Brake caliper wind back tool
Hammer
Crow bar
Impact screwdriver
Wheel chock
Buy tools
Replacement: brake pads – VOLVO S60 II. Tip:
  • Perform the replacement of brake pads in complete set for each axis. This provides effective braking.
  • The replacement procedure is identical for all brake pads on the same axle.
  • All work should be done with the engine stopped.
Replacement: brake pads – VOLVO S60 II. Recommended sequence of steps:
  1. Step 1
    Open the bonnet.
    Step 2
    How to change Brake Pads on Volvo S60 2 2010 - free PDF and video manuals
    Unscrew the brake fluid reservoir cap.
  2. Step 3
    Secure the wheels with chocks.
    Step 4
    How to replace VOLVO S60 II (134) 2.0 D3 2011 Brake Pads - step-by-step manuals and video guides
    Loosen the wheel bolts. Use wheel impact socket #19. Use a tap wrench.
  3. Step 5
    Raise the car.
    AUTODOC recommends:
    If you are using a jack, make sure it rests on a flat surface without any unevenness.Be sure to additionally secure the car with jack stands.
    Step 6
    Volvo S60 2 1.6 DRIVe / D2 2012 Brake Pads replacement: free workshop manuals
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Important! Hold the wheel while unscrewing the fastening bolts. VOLVO S60 II
  4. Step 7
    Changing Brake Pads on VOLVO S60 II (134) 2.0 D4 2013 by yourself
    Remove the wheel.
  5. Step 8
    How to remove VOLVO S60 1.6 T3 2014 Brake Pads - online easy-to-follow instructions
    Spread the brake pads. Use a crowbar.
  6. Step 9
    How to replace Brake Pads on VOLVO S60 II (134) 2015: download PDF manuals and video instructions
    Detach the brake caliper retaining spring. Use a crowbar.
  7. Step 10
    How hard is it to do yourself: Brake Pads replacement on Volvo S60 2 D4 2016 - download illustrated guide
    Remove the caps from the brake caliper guide pin boots. Use a crowbar.
  8. Step 11
    Need to know how to renew Brake Pads on VOLVO S60 2017? This free workshop manual will help you to do it yourself
    Unscrew the brake caliper fasteners. Use HEX No.H7. Use a ratchet wrench.
  9. Step 12
    Changing of Brake Pads on Volvo S60 2 2018 won't be an issue if you follow this illustrated step-by-step guide
    Remove the brake caliper.
    Replacement: brake pads – VOLVO S60 II. AUTODOC recommends:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.
  10. Step 13
    VOLVO S60 1.6 DRIVe / D2 Brake Pads replacement: online guides and video tutorials
    Remove the brake pads.
    AUTODOC recommends:
    Measure the brake disc thickness. Upon reaching the wear limit the part must be replaced.
  11. Step 14
    Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.
    AUTODOC recommends:
    After applying the spray, wait a few minutes.Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
    Step 15
    Replacing Brake Pads on Volvo S60 2 2020 2.0 D3 by yourself
    Treat the brake caliper piston. Use a nylon cleaning brush. Use a brake cleaner.
  12. Step 16
    S60 II (134) 1.6 T3 2021 Brake Pads DIY replacement workshop manual
    Press in the brake caliper piston. Use brake caliper wind back tool.
  13. Step 17
    How to change Brake Pads on VOLVO S60 II (134) 2022 - tips and tricks
    Treat the brake pads in the area where their surface comes into contact with the brake caliper bracket. Use anti-squeal paste.
    AUTODOC recommends:
    Make sure the disc surface is clean before installing the pads.
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