How to carry out replacement: Brake Discs 2.0 D3 Volvo S60 2
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Change Volvo S60 2 1.6 DRIVe / D2 Brake Discs yourself – manuals and video tutorials

How to change front brake discs on VOLVO S60 II (134) – replacement guide

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When to replace the Brake Discs on your VOLVO S60
Recommended replacement interval for the part category Brake disc : 50000 km
Important!
This replacement procedure can be used for:
VOLVO S60 II (134) DRIVe / D2, VOLVO S60 II (134) D5, VOLVO S60 II (134) D5 AWD, VOLVO S60 II (134) T4F, VOLVO S60 II (134) T3, VOLVO S60 II (134) T4, VOLVO S60 II (134) 2.0 T, VOLVO S60 II (134) T5, VOLVO S60 II (134) T6 AWD, VOLVO S60 II (134) D3, VOLVO S60 II (134) D5, VOLVO S60 II (134) D5 AWD, VOLVO S60 II (134) T5, VOLVO S60 II (134) T6 AWD, VOLVO S60 II (134) D3, VOLVO S60 II (134) D4, VOLVO S60 II (134) T6, VOLVO S60 II (134) T5, VOLVO S60 II (134) D4, VOLVO S60 II (134) 2.0 T, VOLVO S60 II (134) 3.0 T AWD, VOLVO S60 II (134) T5, VOLVO S60 II (134) T5 AWD, VOLVO S60 II (134) T5 AWD, VOLVO S60 II (134) D5, VOLVO S60 II (134) D5 AWD, VOLVO S60 II (134) D2, VOLVO S60 II (134) D3, VOLVO S60 II (134) D4, VOLVO S60 II (134) D4 AWD, VOLVO S60 II (134) D5, VOLVO S60 II (134) T3, VOLVO S60 II (134) T3, VOLVO S60 II (134) T4, VOLVO S60 II (134) T5 AWD, VOLVO S60 II (134) T6 AWD, VOLVO S60 II (134) T2, VOLVO S60 II (134) 2.0 Polestar AWD, VOLVO S60 II (134) T5 DRIVe, VOLVO S60 II (134) D4 Drive-E Polestar, VOLVO S60 II (134) D5 Drive-E Polestar … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Brake Discs for S60 II (134) and other VOLVO models
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Tools
Replacement: brake discs – VOLVO S60 II. Tools you need:
Wire brush
Nylon cleaning brush
WD-40 spray
Brake cleaner
Anti-squeal paste
Ceramic grease
Torque wrench
Drive socket # 18
HEX bit No.H7
Torx bit T50
Wheel impact socket #19
Ratchet wrench
Tap wrench
Brake caliper wind back tool
Hammer
Crow bar
Impact screwdriver
Wheel chock
Buy tools
Replacement: brake discs – VOLVO S60 II. AUTODOC experts recommend:
  • Replace the brake disks on the car VOLVO S60 II in pairs on an axle, regardless of the condition of the components. This will ensure even braking.
  • The replacement procedure is identical for both brake disks on the same axle.
  • When changing the brake discs, always replace the brake pads.
  • All work should be done with the engine stopped.
Replacement: brake discs – VOLVO S60 II. Take the following steps:
  1. Step 1
    Open the bonnet.
    Step 2
    How to change Brake Discs on Volvo S60 2 2010 - free PDF and video manuals
    Unscrew the brake fluid reservoir cap.
  2. Step 3
    Secure the wheels with chocks.
    Step 4
    How to replace VOLVO S60 II (134) 2.0 D3 2011 Brake Discs - step-by-step manuals and video guides
    Loosen the wheel bolts. Use wheel impact socket #19. Use a tap wrench.
  3. Step 5
    Raise the car.
    AUTODOC recommends:
    If you are using a jack, make sure it rests on a flat surface without any unevenness.Be sure to additionally secure the car with jack stands.
    Step 6
    Volvo S60 2 1.6 DRIVe / D2 2012 Brake Discs replacement: free workshop manuals
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Important! Hold the wheel while unscrewing the fastening bolts. VOLVO S60 II
  4. Step 7
    Changing Brake Discs on VOLVO S60 II (134) 2.0 D4 2013 by yourself
    Remove the wheel.
  5. Step 8
    How to remove VOLVO S60 1.6 T3 2014 Brake Discs - online easy-to-follow instructions
    Spread the brake pads. Use a crowbar.
  6. Step 9
    How to replace Brake Discs on VOLVO S60 II (134) 2015: download PDF manuals and video instructions
    Detach the brake caliper retaining spring. Use a crowbar.
  7. Step 10
    How hard is it to do yourself: Brake Discs replacement on Volvo S60 2 D4 2016 - download illustrated guide
    Remove the caps from the brake caliper guide pin boots. Use a crowbar.
  8. Step 11
    Need to know how to renew Brake Discs on VOLVO S60 2017? This free workshop manual will help you to do it yourself
    Unscrew the brake caliper fasteners. Use HEX No.H7. Use a ratchet wrench.
  9. Step 12
    Changing of Brake Discs on Volvo S60 2 2018 won't be an issue if you follow this illustrated step-by-step guide
    Remove the brake caliper.
    Replacement: brake discs – VOLVO S60 II. Professionals recommend:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.
  10. Step 13
    VOLVO S60 1.6 DRIVe / D2 Brake Discs replacement: online guides and video tutorials
    Remove the brake pads.
  11. Step 14
    Replacing Brake Discs on Volvo S60 2 2020 2.0 D3 by yourself
    Clean the brake caliper bracket fasteners. Use a wire brush. Use WD-40 spray.
  12. Step 15
    S60 II (134) 1.6 T3 2021 Brake Discs DIY replacement workshop manual
    Unscrew the brake caliper bracket fasteners. Use a drive socket #18. Use a ratchet wrench.
  13. Step 16
    How to change Brake Discs on VOLVO S60 II (134) 2022 - tips and tricks
    Remove the fastening bolts.
  14. Step 17
    Step-by-step recommendations for DIY replacement Volvo S60 2 2023 1.6 T3 Brake Discs
    Remove the brake caliper bracket.
  15. Step 18
    DIY replacement of Brake Discs on VOLVO S60 II (134) 2.4 D5 2024 is not an issue anymore with our step-by-step tutorial
    Clean the brake disc fastener. Use a wire brush. Use WD-40 spray.
  16. Step 19
    How to change Brake Discs on Volvo S60 2 2010 - free PDF and video manuals
    Unscrew the brake disc fasteners. Use Torx T50. Use an impact screwdriver. Use a hammer.
  17. Step 20
    How to replace VOLVO S60 II (134) 2.0 D3 2011 Brake Discs - step-by-step manuals and video guides
    Remove the fastening bolt.
  18. Step 21
    Volvo S60 2 1.6 DRIVe / D2 2012 Brake Discs replacement: free workshop manuals
    Remove the brake disc.
  19. Step 22
    Clean the wheel hub. Use a wire brush.
    Step 23
    Treat the contacting surface. Use ceramic grease.
    Step 24
    Changing Brake Discs on VOLVO S60 II (134) 2.0 D4 2013 by yourself
    Install a new brake disc.
  20. Step 25
    How to remove VOLVO S60 1.6 T3 2014 Brake Discs - online easy-to-follow instructions
    Install the fastening bolt.
  21. Step 26
    How to replace Brake Discs on VOLVO S60 II (134) 2015: download PDF manuals and video instructions
    Tighten the brake disc fasteners. Use Torx T50. Use a torque wrench. Tighten it to 15 Nm torque.
  22. Step 27
    How hard is it to do yourself: Brake Discs replacement on Volvo S60 2 D4 2016 - download illustrated guide
    Clean the brake caliper bracket of dirt and dust. Use a wire brush. Use a brake cleaner.
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