How to carry out replacement: Brake Pads V 220 CDI (638.294) Mercedes W638
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Change Mercedes W638 V 230 (638.234, 638.294) Brake Pads yourself – manuals and video tutorials

How to change front brake pads on MERCEDES-BENZ V-Class (W638/2) – replacement guide

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Download your free tutorial and fix MERCEDES-BENZ V-Class (W638/2) V 230 2.3 Turbo Diesel (638.274) problems yourself Download for free 1.65 MB Brake Pads for Mercedes W638 Shop now
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When to replace the Brake Pads on your MERCEDES-BENZ V-CLASS
Recommended replacement interval for the part category Brake pad set : 30000 km
Important!
This replacement procedure can be used for:
MERCEDES-BENZ V-Class (W638/2) V 230 TD (638.274), MERCEDES-BENZ V-Class (W638/2) V 230 (638.234, 638.294), MERCEDES-BENZ V-Class (W638/2) V 280 (638.244, 638.294), MERCEDES-BENZ V-Class (W638/2) V 200 (638.214, 638.294), MERCEDES-BENZ V-Class (W638/2) V 200 CDI (638.294), MERCEDES-BENZ V-Class (W638/2) V 220 CDI (638.294) … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Brake Pads for V-Class (W638/2) and other MERCEDES-BENZ models
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Tools
Replacement: brake pads – MERCEDES-BENZ V-CLASS (638/2). Tools you'll need:
Wire brush
WD-40 spray
Brake cleaner
Anti-squeal paste
Copper grease
Drive socket # 13
Wheel impact socket #17
Brake caliper wind back tool
Ratchet wrench
Torque wrench
Flat Screwdriver
Crow bar
Wheel chock
Buy tools
Replacement: brake pads – MERCEDES-BENZ V-CLASS (638/2). AUTODOC recommends:
  • Perform the replacement of brake pads in complete set for each axis. This provides effective braking.
  • The replacement procedure is identical for all brake pads on the same axle.
  • All work should be done with the engine stopped.
Replacement: brake pads – MERCEDES-BENZ V-CLASS (638/2). Use the following procedure:
  1. Step 1
    Open the bonnet. Unscrew the brake fluid reservoir cap.
    Step 2
    How to change Brake Pads on Mercedes W638 1996 - free PDF and video manuals
    Secure the wheels with chocks.
  2. Step 3
    How to replace MERCEDES-BENZ V-Class (W638/2) V 220 CDI (638.294) 1997 Brake Pads - step-by-step manuals and video guides
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  3. Step 4
    Raise the front of the car and secure on supports.
    Step 5
    Mercedes W638 V 230 2.3 Turbo Diesel (638.274) 1998 Brake Pads replacement: free workshop manuals
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Important! Hold the wheel while unscrewing the fastening bolts. MERCEDES-BENZ V-CLASS (638/2)
  4. Step 6
    Changing Brake Pads on MERCEDES-BENZ V-Class (W638/2) V 280 2.8 (638.244, 638.294) 1999 by yourself
    Remove the wheel.
  5. Step 7
    How to remove MERCEDES-BENZ V-CLASS V 200 CDI (638.294) 2000 Brake Pads - online easy-to-follow instructions
    Spread the brake pads. Use a crowbar.
  6. Step 8
    How to replace Brake Pads on MERCEDES-BENZ V-Class (W638/2) 2001: download PDF manuals and video instructions
    Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
  7. Step 9
    How hard is it to do yourself: Brake Pads replacement on Mercedes W638 V 220 CDI (638.294) 2002 - download illustrated guide
    Unscrew the brake caliper fastening. Use a drive socket #13. Use a ratchet wrench.
  8. Step 10
    Need to know how to renew Brake Pads on MERCEDES-BENZ V-CLASS 2003? This free workshop manual will help you to do it yourself
    Remove the brake caliper.
    Replacement: brake pads – MERCEDES-BENZ V-CLASS (638/2). Professionals recommend:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur. Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
  9. Step 11
    Changing of Brake Pads on Mercedes W638 1996 won't be an issue if you follow this illustrated step-by-step guide
    Disconnect the brake pad wear sensor plug. Use a flat screwdriver.
    Please note!
    Some cars are not equipped with the brake pad wear sensor.
  10. Step 12
    MERCEDES-BENZ V-CLASS V 230 (638.234, 638.294) Brake Pads replacement: online guides and video tutorials
    Remove the brake pads.
    AUTODOC recommends:
    Measure the brake disc thickness. Upon reaching the wear limit the part must be replaced.
  11. Step 13
    Replacing Brake Pads on Mercedes W638 1998 V 220 CDI (638.294) by yourself
    Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.
    Replacement: brake pads – MERCEDES-BENZ V-CLASS (638/2). AUTODOC experts recommend:
    After applying the spray, wait a few minutes.
  12. Step 14
    V-Class (W638/2) V 200 CDI (638.294) 1999 Brake Pads DIY replacement workshop manual
    Treat the brake caliper piston. Use WD-40 spray.
  13. Step 15
    How to change Brake Pads on MERCEDES-BENZ V-Class (W638/2) 2000 - tips and tricks
    Press in the brake caliper piston. Use brake caliper wind back tool.
  14. Step 16
    Step-by-step recommendations for DIY replacement Mercedes W638 2001 V 200 CDI (638.294) Brake Pads
    Treat the brake caliper bracket where it contacts the brake pads. Use anti-squeal paste.
    Replacement: brake pads – MERCEDES-BENZ V-CLASS (638/2). Tip:
    Make sure the disc surface is clean before installing the pads.
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