How to carry out replacement: Brake Discs 2.4 Volvo S80 1
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Change Volvo S80 1 2.4 Brake Discs yourself – manuals and video tutorials

How to change front brake discs on VOLVO S80 I (184) – replacement guide

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When to replace the Brake Discs on your VOLVO S80
Recommended replacement interval for the part category Brake disc : 50000 km
Important!
This replacement procedure can be used for:
VOLVO S80 I (184) 2.9, VOLVO S80 I (184) T6, VOLVO S80 I (184) 2.4, VOLVO S80 I (184) 2.0 T, VOLVO S80 I (184) 2.5 TDI, VOLVO S80 I (184) 2.0, VOLVO S80 I (184) 2.4, VOLVO S80 I (184) 2.9, VOLVO S80 I (184) 2.0 T, VOLVO S80 I (184) 2.4 T, VOLVO S80 I (184) D5, VOLVO S80 I (184) 2.4 Bifuel (CNG), VOLVO S80 I (184) 3.0, VOLVO S80 I (184) T6, VOLVO S80 I (184) 2.4 D, VOLVO S80 I (184) 2.5 T AWD, VOLVO S80 I (184) 2.5 T, VOLVO S80 I (184) 2.3 R, VOLVO S80 I (184) 2.4 LTP, VOLVO S80 I (184) T5 AWD, VOLVO S80 I (184) 2.4 Bifuel (LPG), VOLVO S80 I (184) 2.9 … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Brake Discs for S80 I (184) and other VOLVO models
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Tools
Replacement: brake discs – VOLVO S80 I (TS, XY). List of the tools you'll need:
Wire brush
WD-40 spray
Brake cleaner
Copper grease
HEX bit No.H7.
Impact socket №10
Impact socket №15
Wheel impact socket #19
Brake caliper wind back tool
Ratchet wrench
Torque wrench
Tap wrench
Crow bar
Wheel chock
Buy tools
Replacement: brake discs – VOLVO S80 I (TS, XY). AUTODOC experts recommend:
  • Replace the brake disks on the car VOLVO S80 I (TS, XY) in complete set for each axis. Regardless of the state of components. This will ensure even braking.
  • The replacement procedure is identical for both brake disks on the same axle.
  • When changing the brake discs, always replace the brake pads.
  • All work should be done with the engine stopped.
Replacement: brake discs – VOLVO S80 I (TS, XY). Use the following procedure:
  1. Step 1
    How to change Brake Discs on Volvo S80 1 1998 - free PDF and video manuals
    Open the bonnet. Unscrew the brake fluid reservoir cap.
  2. Step 2
    How to replace VOLVO S80 I (184) 2.4 1999 Brake Discs - step-by-step manuals and video guides
    Secure the wheels with chocks.
  3. Step 3
    Volvo S80 1 D5 2000 Brake Discs replacement: free workshop manuals
    Loosen the wheel mounting bolts. Use wheel impact socket #19.
  4. Step 4
    Raise the front of the car and secure on supports.
    Step 5
    Changing Brake Discs on VOLVO S80 I (184) T6 2001 by yourself
    Unscrew the wheel bolts.
    Replacement: brake discs – VOLVO S80 I (TS, XY). Tip:
    To avoid injury, hold up the wheel when unscrewing the bolts.
  5. Step 6
    How to remove VOLVO S80 2.5 T 2002 Brake Discs - online easy-to-follow instructions
    Remove the wheel.
  6. Step 7
    How to replace Brake Discs on VOLVO S80 I (184) 2003: download PDF manuals and video instructions
    Spread the brake pads. Use a crowbar.
  7. Step 8
    How hard is it to do yourself: Brake Discs replacement on Volvo S80 1 2.9 2004 - download illustrated guide
    Remove the dust boot caps of the brake caliper guide pins. Use a crowbar.
  8. Step 9
    Need to know how to renew Brake Discs on VOLVO S80 2005? This free workshop manual will help you to do it yourself
    Unscrew the brake caliper fastening. Use HEX No.H7. Use a ratchet wrench.
  9. Step 10
    Changing of Brake Discs on Volvo S80 1 2006 won't be an issue if you follow this illustrated step-by-step guide
    Detach the brake caliper retaining spring. Use a crowbar.
  10. Step 11
    VOLVO S80 2.4 Brake Discs replacement: online guides and video tutorials
    Remove the brake caliper.
    Replacement: brake discs – VOLVO S80 I (TS, XY). AUTODOC recommends:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur. Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
  11. Step 12
    Replacing Brake Discs on Volvo S80 1 2008 2.4 by yourself
    Remove the brake pads. Use a crowbar.
  12. Step 13
    S80 I (184) 2.5 T 1998 Brake Discs DIY replacement workshop manual
    Clean the brake caliper bracket fasteners. Use a wire brush. Use WD-40 spray.
  13. Step 14
    How to change Brake Discs on VOLVO S80 I (184) 1999 - tips and tricks
    Unscrew the caliper bracket fastening. Use a drive socket #15. Use a tap wrench. Use a ratchet wrench.
  14. Step 15
    Step-by-step recommendations for DIY replacement Volvo S80 1 2000 2.5 T Brake Discs
    Remove the caliper bracket.
  15. Step 16
    DIY replacement of Brake Discs on VOLVO S80 I (184) 2.5 TDI 2001 is not an issue anymore with our step-by-step tutorial
    Clean the brake disk surface. Use a wire brush. Use WD-40 spray.
  16. Step 17
    How to change Brake Discs on Volvo S80 1 1998 - free PDF and video manuals
    Unscrew the brake disc fastening. Use a drive socket #10. Use a ratchet wrench.
  17. Step 18
    How to replace VOLVO S80 I (184) 2.4 1999 Brake Discs - step-by-step manuals and video guides
    Remove the brake disc.
  18. Step 19
    Volvo S80 1 D5 2000 Brake Discs replacement: free workshop manuals
    Clean the hub. Use a wire brush. Treat the contacting surface. Use copper grease.
  19. Step 20
    Changing Brake Discs on VOLVO S80 I (184) T6 2001 by yourself
    Install the brake disc.
  20. Step 21
    How to remove VOLVO S80 2.5 T 2002 Brake Discs - online easy-to-follow instructions
    Tighten the brake disc fastening. Use a drive socket #10. Use a torque wrench. Tighten it to 9 Nm torque.
  21. Step 22
    How to replace Brake Discs on VOLVO S80 I (184) 2003: download PDF manuals and video instructions
    Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.
    AUTODOC recommends:
    Replacement: brake discs – VOLVO S80 I (TS, XY). After applying the spray, wait a few minutes.
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