How to carry out replacement: Brake Discs 1.4 HDi Peugeot 206 SW
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Change Peugeot 206 SW 1.6 Brake Discs yourself – manuals and video tutorials

How to change front brake discs on PEUGEOT 206 SW (2E/K) – replacement guide

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When to replace the Brake Discs on your PEUGEOT 206
Recommended replacement interval for the part category Brake disc : 50000 km
Important!
This replacement procedure can be used for:
PEUGEOT 206 SW (2E/K) 1.6 LPG, PEUGEOT 206 SW (2E/K) 1.6, PEUGEOT 206 SW (2E/K) 1.6 Flex, PEUGEOT 206 SW (2E/K) 1.6 HDi 110, PEUGEOT 206 SW (2E/K) 1.4 16V, PEUGEOT 206 SW (2E/K) 2.0 HDi, PEUGEOT 206 SW (2E/K) 2.0 16V, PEUGEOT 206 SW (2E/K) 1.6 16V, PEUGEOT 206 SW (2E/K) 1.6 Flex … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Brake Discs for 206 SW (2E/K) and other PEUGEOT models
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Brake disc for 206 SW (2E/K) Petrol/Petroleum Gas (LPG) (109 hp)
Tools
Replacement: brake discs – PEUGEOT 206 SW (2E/K). List of the tools you'll need:
Wire brush
WD-40 spray
Brake cleaner
Copper grease
Combination spanner #13
Drive socket # 13
Torx bit T30
Torx bit T55
Wheel impact socket #17
Brake caliper wind back tool
Torque wrench
Tap wrench
Impact screwdriver
Rubber mallet
Crow bar
Wheel chock
Buy tools
Replacement: brake discs – PEUGEOT 206 SW (2E/K). Tip from AUTODOC experts:
  • Replace the brake disks on the car PEUGEOT 206 SW (2E/K) in complete set for each axis. Regardless of the state of components. This will ensure even braking.
  • The replacement procedure is identical for both brake disks on the same axle.
  • When changing the brake discs, always replace the brake pads.
  • All work should be done with the engine stopped.
Replacement: brake discs – PEUGEOT 206 SW (2E/K). Use the following procedure:
  1. Step 1
    Open the bonnet.
    Step 2
    Use a fender protection cover to prevent damaging paintwork and plastic parts of the car.
    Step 3
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    Unscrew the brake fluid reservoir cap.
  2. Step 4
    How to replace PEUGEOT 206 SW (2E/K) 1.4 HDi 2003 Brake Discs - step-by-step manuals and video guides
    Secure the wheels with chocks.
  3. Step 5
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    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  4. Step 6
    Raise the front of the car and secure on supports.
    Step 7
    Changing Brake Discs on PEUGEOT 206 SW (2E/K) 1.6 16V 2005 by yourself
    Unscrew the wheel bolts.
    Replacement: brake discs – PEUGEOT 206 SW (2E/K). Tip:
    To avoid injury, hold up the wheel when unscrewing the bolts.
  5. Step 8
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    Remove the wheel.
  6. Step 9
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    Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
  7. Step 10
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    Unscrew the brake caliper fastening. Use a combination spanner #13.
  8. Step 11
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    Spread the brake pads. Use a crowbar.
  9. Step 12
    Changing of Brake Discs on Peugeot 206 SW 2010 won't be an issue if you follow this illustrated step-by-step guide
    Remove the brake caliper.
    Replacement: brake discs – PEUGEOT 206 SW (2E/K). AUTODOC recommends:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.
  10. Step 13
    PEUGEOT 206 1.6 Brake Discs replacement: online guides and video tutorials
    Remove the brake pads. Use a crowbar.
  11. Step 14
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    Clean the brake caliper bracket fasteners. Use a wire brush. Use WD-40 spray.
  12. Step 15
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    Unscrew the caliper bracket fastening. Use Torx T55. Use a tap wrench.
  13. Step 16
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    Remove the caliper bracket.
  14. Step 17
    Step-by-step recommendations for DIY replacement Peugeot 206 SW 2015 1.6 HDi 110 Brake Discs
    Clean the brake disc fasteners. Use a wire brush. Use WD-40 spray.
  15. Step 18
    DIY replacement of Brake Discs on PEUGEOT 206 SW (2E/K) 1.4 2016 is not an issue anymore with our step-by-step tutorial
    Unscrew the brake disc fastening. Use Torx T30. Use an impact screwdriver.
  16. Step 19
    How to change Brake Discs on Peugeot 206 SW 2002 - free PDF and video manuals
    Remove the brake disc. Use a rubber mallet.
  17. Step 20
    How to replace PEUGEOT 206 SW (2E/K) 1.4 HDi 2003 Brake Discs - step-by-step manuals and video guides
    Clean the hub. Use a wire brush. Treat the contacting surface. Use copper grease.
  18. Step 21
    Peugeot 206 SW 2.0 HDi 2004 Brake Discs replacement: free workshop manuals
    Install the brake disc.
  19. Step 22
    Changing Brake Discs on PEUGEOT 206 SW (2E/K) 1.6 16V 2005 by yourself
    Tighten the brake disc fastening. Use Torx T30. Use a torque wrench. Tighten it to 9 Nm torque.
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