How to carry out replacement: Brake Discs C 220 CDI (203.006, 203.008) Mercedes W203
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Change Mercedes W203 C 200 1.8 Kompressor (203.042) Brake Discs yourself – manuals and video tutorials

How to change front brake discs on Mercedes W203 – replacement guide

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Download your free tutorial and fix MERCEDES-BENZ C-Class Saloon (W203) C 180 2.0 (203.035) problems yourself Download for free 2.1 MB Brake Discs for Mercedes W203 Shop now
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When to replace the Brake Discs on your MERCEDES-BENZ C-CLASS
Recommended replacement interval for the part category Brake disc : 50000 km
Important!
This replacement procedure can be used for:
MERCEDES-BENZ C-Class Saloon (W203) C 230 Kompressor (203.040), MERCEDES-BENZ C-Class Saloon (W203) C 230 (203.052), MERCEDES-BENZ C-Class Saloon (W203) C 180 (203.035), MERCEDES-BENZ C-Class Saloon (W203) C 200 Kompressor (203.045), MERCEDES-BENZ C-Class Saloon (W203) C 200 CDI (203.004), MERCEDES-BENZ C-Class Saloon (W203) C 220 CDI (203.006, 203.008), MERCEDES-BENZ C-Class Saloon (W203) C 180 Kompressor (203.046), MERCEDES-BENZ C-Class Saloon (W203) C 200 Kompressor (203.042), MERCEDES-BENZ C-Class Saloon (W203) C 200 CDI (203.007), MERCEDES-BENZ C-Class Saloon (W203) C 200 CGI Kompressor (203.043), MERCEDES-BENZ C-Class Saloon (W203) C 220 CDI (203.008), MERCEDES-BENZ C-Class Saloon (W203) C 220 CDI (203.006) … View more

The steps may slightly vary depending on the car design.

How to change front brake discs on MERCEDES-BENZ W203 C-Class [TUTORIAL AUTODOC]

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Published on: 25/09/2020
13K views
All the parts you need to replace – Brake Discs for C-Class Saloon (W203) and other MERCEDES-BENZ models
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Tools
Replacement: brake discs – Mercedes W203. List of the tools you'll need:
Wire brush
Nylon cleaning brush
WD-40 spray
Brake cleaner
Copper grease
Torque wrench
Drive socket # 12
Drive socket # 18
Torx bit T30
Wheel impact socket #17
Brake caliper wind back tool
Ratchet wrench
Tap wrench
Impact screwdriver
Crow bar
Round-nose pliers
Wheel chock
Buy tools
Replacement: brake discs – Mercedes W203. Tip from AUTODOC:
  • Replace the brake disks on the car Mercedes W203 in complete set for each axis. Regardless of the state of components. This will ensure even braking.
  • The replacement procedure is identical for both brake disks on the same axle.
  • When changing the brake discs, always replace the brake pads.
  • All work should be done with the engine stopped.
Replacement: brake discs – Mercedes W203. Recommended sequence of steps:
  1. Step 1
    How to change Brake Discs on Mercedes W203 2000 - free PDF and video manuals
    Open the bonnet. Unscrew the brake fluid reservoir cap.
  2. Step 2
    How to replace MERCEDES-BENZ C-Class Saloon (W203) C 220 CDI (203.006, 203.008) 2001 Brake Discs - step-by-step manuals and video guides
    Secure the wheels with chocks.
  3. Step 3
    Mercedes W203 C 180 1.8 Kompressor (203.046) 2002 Brake Discs replacement: free workshop manuals
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  4. Step 4
    Changing Brake Discs on MERCEDES-BENZ C-Class Saloon (W203) C 200 CDI (203.004) 2003 by yourself
    Raise the front of the car and secure on supports.
  5. Step 5
    How to remove MERCEDES-BENZ C-CLASS C 200 CDI 2.2 (203.007) 2004 Brake Discs - online easy-to-follow instructions
    Unscrew the wheel bolts.
    Replacement: brake discs – Mercedes W203. Tip:
    To avoid injury, hold up the wheel when unscrewing the bolts.
  6. Step 6
    How to replace Brake Discs on MERCEDES-BENZ C-Class Saloon (W203) 2005: download PDF manuals and video instructions
    Remove the wheel.
  7. Step 7
    How hard is it to do yourself: Brake Discs replacement on Mercedes W203 C 200 2.0 Kompressor (203.045) 2006 - download illustrated guide
    Detach the connector of the brake pad wear sensor. Use round-nose pliers.
  8. Step 8
    Need to know how to renew Brake Discs on MERCEDES-BENZ C-CLASS 2007? This free workshop manual will help you to do it yourself
    Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
  9. Step 9
    Changing of Brake Discs on Mercedes W203 2000 won't be an issue if you follow this illustrated step-by-step guide
    Unscrew the brake caliper fastening. Use a drive socket #12. Use a ratchet wrench.
  10. Step 10
    MERCEDES-BENZ C-CLASS C 200 1.8 Kompressor (203.042) Brake Discs replacement: online guides and video tutorials
    Spread the brake pads. Use a crowbar.
  11. Step 11
    Replacing Brake Discs on Mercedes W203 2002 C 220 CDI (203.006, 203.008) by yourself
    Remove the brake caliper.
    Replacement: brake discs – Mercedes W203. Professionals recommend:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur. Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
  12. Step 12
    C-Class Saloon (W203) C 200 CDI 2.2 (203.007) 2003 Brake Discs DIY replacement workshop manual
    Remove the brake pads.
  13. Step 13
    How to change Brake Discs on MERCEDES-BENZ C-Class Saloon (W203) 2004 - tips and tricks
    Clean the brake caliper bracket fasteners. Use a wire brush. Use WD-40 spray.
  14. Step 14
    Step-by-step recommendations for DIY replacement Mercedes W203 2005 C 200 CDI 2.2 (203.007) Brake Discs
    Unscrew the caliper bracket fastening. Use a drive socket #18. Use a tap wrench. Use a ratchet wrench.
  15. Step 15
    DIY replacement of Brake Discs on MERCEDES-BENZ C-Class Saloon (W203) C 220 CDI (203.008) 2006 is not an issue anymore with our step-by-step tutorial
    Remove the caliper bracket.
  16. Step 16
    How to change Brake Discs on Mercedes W203 2000 - free PDF and video manuals
    Clean the brake disc fasteners. Use a wire brush. Use WD-40 spray.
  17. Step 17
    How to replace MERCEDES-BENZ C-Class Saloon (W203) C 220 CDI (203.006, 203.008) 2001 Brake Discs - step-by-step manuals and video guides
    Unscrew the brake disc fastening. Use Torx T30. Use an impact screwdriver.
  18. Step 18
    Mercedes W203 C 180 1.8 Kompressor (203.046) 2002 Brake Discs replacement: free workshop manuals
    Remove the brake disc.
  19. Step 19
    Changing Brake Discs on MERCEDES-BENZ C-Class Saloon (W203) C 200 CDI (203.004) 2003 by yourself
    Clean the hub. Use a wire brush. Treat the contacting surface. Use copper grease.
  20. Step 20
    How to remove MERCEDES-BENZ C-CLASS C 200 CDI 2.2 (203.007) 2004 Brake Discs - online easy-to-follow instructions
    Install the brake disc.
  21. Step 21
    How to replace Brake Discs on MERCEDES-BENZ C-Class Saloon (W203) 2005: download PDF manuals and video instructions
    Tighten the brake disc fastening. Use Torx T30. Use a torque wrench. Tighten it to 9 Nm torque.
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