How to carry out replacement: Brake Discs 1.9 TDI Audi A4 B6
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Change Audi A4 B6 1.9 TDI Brake Discs yourself – manuals and video tutorials

How to change front brake discs on Audi A4 B6 – replacement guide

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When to replace the Brake Discs on your AUDI A4
Recommended replacement interval for the part category Brake disc : 50000 km
Important!
This replacement procedure can be used for:
AUDI A4 Saloon (8E2, B6) 1.8 T, AUDI A4 Saloon (8E2, B6) 2.0, AUDI A4 Saloon (8E2, B6) 1.8 T quattro, AUDI A4 Saloon (8E2, B6) 3.0, AUDI A4 Saloon (8E2, B6) 3.0 quattro, AUDI A4 Saloon (8E2, B6) 1.9 TDI, AUDI A4 Saloon (8E2, B6) 2.5 TDI quattro, AUDI A4 Saloon (8E2, B6) 1.6, AUDI A4 Saloon (8E2, B6) 2.5 TDI, AUDI A4 Saloon (8E2, B6) 1.9 TDI, AUDI A4 Saloon (8E2, B6) 2.4, AUDI A4 Saloon (8E2, B6) 2.0 FSI, AUDI A4 Saloon (8E2, B6) 1.9 TDI quattro, AUDI A4 Saloon (8E2, B6) 2.5 TDI, AUDI A4 Saloon (8E2, B6) 2.4, AUDI A4 Saloon (8E2, B6) 1.8 T, AUDI A4 Saloon (8E2, B6) 1.8 T quattro, AUDI A4 Saloon (8E2, B6) 1.9 TDI, AUDI A4 Saloon (8E2, B6) 1.8 T, AUDI A4 Saloon (8E2, B6) 1.8 T quattro, AUDI A4 Saloon (8E2, B6) 3.0, AUDI A4 Saloon (8E2, B6) 3.0 quattro, AUDI A4 Saloon (8E2, B6) 1.8 T … View more

The steps may slightly vary depending on the car design.

How to change front brake discs and front brake pads on AUDI A4 B6 TUTORIAL | AUTODOC

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Published on: 27/10/2016
31K views
All the parts you need to replace – Brake Discs for A4 Saloon (8E2, B6) and other AUDI models
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Tools
Replacement: brake discs – Audi A4 B6. List of the tools you'll need:
Wire brush
WD-40 spray
Brake cleaner
Copper grease
Drive socket # 21
HEX bit No.H7.
Wheel impact socket #17
Brake caliper wind back tool
Ratchet wrench
Torque wrench
Flat Screwdriver
Crow bar
Pliers
Wheel chock
Buy tools
AUTODOC recommends:
  • Replace the brake disks on the car Audi A4 B6 in complete set for each axis. Regardless of the state of components. This will ensure even braking.
  • The replacement procedure is identical for both brake disks on the same axle.
  • When changing the brake discs, always replace the brake pads.
  • All work should be done with the engine stopped.
Replacement: brake discs – Audi A4 B6. Use the following procedure:
  1. Step 1
    How to change Brake Discs on Audi A4 B6 2000 - free PDF and video manuals
    Open the bonnet. Unscrew the brake fluid reservoir cap.
  2. Step 2
    How to replace AUDI A4 Saloon (8E2, B6) 1.9 TDI 2001 Brake Discs - step-by-step manuals and video guides
    Secure the wheels with chocks.
  3. Step 3
    Audi A4 B6 2.0 2002 Brake Discs replacement: free workshop manuals
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  4. Step 4
    Raise the front of the car and secure on supports.
    Step 5
    Changing Brake Discs on AUDI A4 Saloon (8E2, B6) 1.8 T 2003 by yourself
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Important! Hold the wheel while unscrewing the fastening bolts. Audi A4 B6
  5. Step 6
    How to remove AUDI A4 1.6 2004 Brake Discs - online easy-to-follow instructions
    Remove the wheel.
  6. Step 7
    Detach the brake caliper retaining spring. Use a flat screwdriver.
    Step 8
    How to replace Brake Discs on AUDI A4 Saloon (8E2, B6) 2000: download PDF manuals and video instructions
    Remove the dust boot caps of the brake caliper guide pins. Use a flat screwdriver.
  7. Step 9
    How hard is it to do yourself: Brake Discs replacement on Audi A4 B6 2.5 TDI 2001 - download illustrated guide
    Disconnect the brake pad wear sensor plug. Use a flat screwdriver.
    Please note!
    Some cars are not equipped with the brake pad wear sensor.
  8. Step 10
    Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
    Step 11
    Need to know how to renew Brake Discs on AUDI A4 2002? This free workshop manual will help you to do it yourself
    Unscrew the brake caliper fastening. Use HEX No.H7. Use a ratchet wrench.
  9. Step 12
    Changing of Brake Discs on Audi A4 B6 2003 won't be an issue if you follow this illustrated step-by-step guide
    Spread the brake pads. Use a crowbar.
  10. Step 13
    AUDI A4 1.9 TDI Brake Discs replacement: online guides and video tutorials
    Remove the brake caliper.
    Replacement: brake discs – Audi A4 B6. Professionals recommend:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur. Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
  11. Step 14
    Replacing Brake Discs on Audi A4 B6 2000 1.9 TDI by yourself
    Remove the brake pads.
  12. Step 15
    Clean the brake caliper bracket fasteners. Use a wire brush. Use WD-40 spray.
    Step 16
    A4 Saloon (8E2, B6) 1.6 2001 Brake Discs DIY replacement workshop manual
    Unscrew the caliper bracket fastening. Use a drive socket #21. Use a ratchet wrench.
  13. Step 17
    How to change Brake Discs on AUDI A4 Saloon (8E2, B6) 2002 - tips and tricks
    Remove the caliper bracket.
  14. Step 18
    Step-by-step recommendations for DIY replacement Audi A4 B6 2003 1.6 Brake Discs
    Remove the brake disc.
  15. Step 19
    Clean the hub. Use a wire brush. Treat the contacting surface. Use copper grease.
    Step 20
    DIY replacement of Brake Discs on AUDI A4 Saloon (8E2, B6) 2.5 TDI quattro 2004 is not an issue anymore with our step-by-step tutorial
    Install the brake disc.
  16. Step 21
    How to change Brake Discs on Audi A4 B6 2000 - free PDF and video manuals
    Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.
    AUTODOC recommends:
    Replacement: brake discs – Audi A4 B6. After applying the spray, wait a few minutes.
  17. Step 22
    How to replace AUDI A4 Saloon (8E2, B6) 1.9 TDI 2001 Brake Discs - step-by-step manuals and video guides
    Install the brake caliper bracket.
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