How to carry out replacement: Brake Calipers 1.9 TDI VW Bora Variant
Disclaimer
Change VW Bora Variant 2.0 Brake Calipers yourself – manuals and video tutorials

How to change front brake caliper on VW Bora Variant (1J6) – replacement guide

downloads: 0
Views: 2
Download your free tutorial and fix VW Bora Variant (1J6) 1.6 16V problems yourself Download for free 2.71 MB Brake Calipers for VW Bora Variant Shop now
Leave a comment Open in a new tab
When to replace the Brake Calipers on your VW BORA
Recommended replacement interval for the part category Brake caliper : 100000 km
Important!
This replacement procedure can be used for:
VW Bora Variant (1J6) 2.0, VW Bora Variant (1J6) 1.9 TDI, VW Bora Variant (1J6) 1.6, VW Bora Variant (1J6) 1.9 TDI, VW Bora Variant (1J6) 1.9 TDI 4motion, VW Bora Variant (1J6) 1.9 TDI, VW Bora Variant (1J6) 1.8 4motion, VW Bora Variant (1J6) 1.6 16V, VW Bora Variant (1J6) 1.9 TDI, VW Bora Variant (1J6) 1.9 TDI 4motion, VW Bora Variant (1J6) 1.6, VW Bora Variant (1J6) 1.8 T, VW Bora Variant (1J6) 2.0 4motion, VW Bora Variant (1J6) 1.9 TDI 4motion, VW Bora Variant (1J6) 1.6 FSI, VW Bora Variant (1J6) 1.4 16V, VW Bora Variant (1J6) 2.0 4motion … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Brake Calipers for Bora Variant (1J6) and other VW models
How to change Brake caliper on VW Bora Variant 1.9 TDI – step-by-step instructions for straightforward car repair Brake caliper
How to change Brake caliper on Bora Variant (1J6) – tips for proper car maintenance
Brake caliper for Bora Variant (1J6) Petrol (115 hp)
Simple DIY car repair steps – Replacing Brake caliper on Bora Variant (1J6)
Brake caliper for Bora Variant (1J6) Diesel (115 hp)
Easy tricks to help you to replace Brake caliper on Bora Variant (1J6)
Brake caliper for Bora Variant (1J6) Petrol (100 hp)
Brake caliper removal & installation, incredibly easy steps for Bora Variant (1J6)
Brake caliper for Bora Variant (1J6) Diesel (110 hp)
Changing Brake caliper on Bora Variant (1J6) – tips for first time repair
Brake caliper for Bora Variant (1J6) Diesel (115 hp)
Main steps for Brake caliper replacement on Bora Variant (1J6)
Brake caliper for Bora Variant (1J6) Diesel (90 hp)
How to change Brake caliper on Bora Variant (1J6) – tips for proper car maintenance
Brake caliper for Bora Variant (1J6) Petrol (125 hp)
Simple DIY car repair steps – Replacing Brake caliper on Bora Variant (1J6)
Brake caliper for Bora Variant (1J6) Petrol (105 hp)
Easy tricks to help you to replace Brake caliper on Bora Variant (1J6)
Brake caliper for Bora Variant (1J6) Diesel (101 hp)
Tools
Replacement: brake caliper – VW BORA Estate (1J6). Tools you'll need:
Torque wrench
Wire brush
HEX bit No.H7
Combination spanner #11
Brake cleaner
Copper grease
Flat Screwdriver
Fluid container
Anti-squeal paste
Wheel impact socket #17
Crow bar
Wheel chock
Ratchet wrench
Brake hose clip
Buy tools
Replacement: brake caliper – VW BORA Estate (1J6). Tip from AUTODOC experts:
  • The replacement procedure is identical for the left and right brake calipers on the same axle.
  • Please note: all work on the car – VW BORA Estate (1J6) – should be done with the engine switched off.
Carry out replacement in the following order:
  1. Step 1
    Open the bonnet. Unscrew the brake fluid reservoir cap.
    Step 2
    How to change Brake Calipers on VW Bora Variant 1999 - free PDF and video manuals
    Secure the wheels with chocks.
  2. Step 3
    How to replace VW Bora Variant (1J6) 1.9 TDI 2000 Brake Calipers - step-by-step manuals and video guides
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  3. Step 4
    VW Bora Variant 1.6 16V 2001 Brake Calipers replacement: free workshop manuals
    Raise the front of the car and secure on supports.
  4. Step 5
    Changing Brake Calipers on VW Bora Variant (1J6) 2.3 V5 2002 by yourself
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Important! Hold the wheel while unscrewing the fastening bolts. VW BORA Estate (1J6)
  5. Step 6
    How to remove VW BORA 2.8 V6 4motion 2003 Brake Calipers - online easy-to-follow instructions
    Remove the wheel.
  6. Step 7
    How to replace Brake Calipers on VW Bora Variant (1J6) 2004: download PDF manuals and video instructions
    Turn the steering knuckle to the right to get access to the brake hose bolt and brake pad wear sensor.
    Please note!
    If you use a jack, doing step #7 is impossible.
  7. Step 8
    Disconnect the ABS sensor electric socket. Disconnect the brake pad wear sensor plug. Remove the ABS sensor connector. Remove the connector of the brake pad wear sensor.
    Please note!
    Some cars are not equipped with the brake pad wear sensor.
    Step 9
    How hard is it to do yourself: Brake Calipers replacement on VW Bora Variant 1.9 TDI 2005 - download illustrated guide
    Put a container for gathering brake fluid beneath.
  8. Step 10
    Need to know how to renew Brake Calipers on VW BORA 1999? This free workshop manual will help you to do it yourself
    Clean the area where the brake hose is connected to the caliper, and the guide pins area. Use a brake cleaner.
    Replacement: brake caliper – VW BORA Estate (1J6). Tip:
    After applying the spray, wait a few minutes.
  9. Step 11
    Changing of Brake Calipers on VW Bora Variant 2000 won't be an issue if you follow this illustrated step-by-step guide
    Clamp the brake hose off using a brake hose clamp.
  10. Step 12
    VW BORA 2.0 Brake Calipers replacement: online guides and video tutorials
    Unscrew the brake hose from the brake caliper. Use a combination spanner #11. Move the brake hose aside. Tie the brake hose to the car body with a hook or a piece of wire.
  11. Step 13
    Replacing Brake Calipers on VW Bora Variant 2002 1.9 TDI by yourself
    Spread the brake pads. Use a crowbar.
  12. Step 14
    Bora Variant (1J6) 2.8 V6 4motion 2003 Brake Calipers DIY replacement workshop manual
    Remove the dust boot caps of the brake caliper guide pins. Use a flat screwdriver.
  13. Step 15
    How to change Brake Calipers on VW Bora Variant (1J6) 2004 - tips and tricks
    Unscrew the brake caliper fastening. Use HEX No.H8. Use a ratchet wrench.
  14. Step 16
    Step-by-step recommendations for DIY replacement VW Bora Variant 2005 2.8 V6 4motion Brake Calipers
    Remove the brake caliper.
    Replacement: brake caliper – VW BORA Estate (1J6). AUTODOC recommends:
    When replacing a brake caliper it is recommended to replace brake pads, check the state of the brake discs and replace them with new ones if necessary.If going to use the old brake pads, clean them.
  15. Step 17
    DIY replacement of Brake Calipers on VW Bora Variant (1J6) 2.0 1999 is not an issue anymore with our step-by-step tutorial
    Clean the brake caliper bracket from dirt and dust. Use a wire brush. Treat the brake caliper bracket. Use a brake cleaner.
    AUTODOC recommends:
    Replacement: brake caliper – VW BORA Estate (1J6). After applying the spray, wait a few minutes.
  16. Step 18
    Treat the contact surfaces between the brake pads and the brake caliper bracket. Use anti-squeal paste.
    Step 19
    How to change Brake Calipers on VW Bora Variant 1999 - free PDF and video manuals
    Remove the guide pins from the brake caliper.
Was this manual helpful?
Please rate this manual on a scale from 1 to 5. If you have any questions, feel free to ask us.
Users voted – 0
Searching for the right tyres?

Find out which tyre and wheel sizes are compatible with the VW Bora Variant (1J6) model.

Browse tyres

Popular maintenance tutorials for VW Bora Variant

More manuals for VW Bora Variant

Complete guides for changing the Brake calipers on different VW BORA models

Your profile is your personal assistant.

It can track car expenses, keep a car log and replacement schedule, and save favourite materials, notes and documents

Install the AUTODOC CLUB app!
Your personal car expenses manager, maintenance tips, reminders about upcoming appointments and service intervals, DIY repair instructions – all this on your phone.
VW Bora Variant (1J6) Brake Calipers replace by yourself - Scan QR-code and download AUTODOC CLUB app
Scan

To download the app:

  • - scan the QR code
  • - download from App Store
  • - download from Google Play
DIY VW Bora Variant (1J6) Brake Calipers replacement - online guide
Tips & tricks for your VW Bora Variant (1J6)
View more
  • How to change Brake calipers on VW Bora Variant (1J6) 2.0 - replacement tricks
    What to check when buying a used car | AUTODOC tips
    5K views
    Published on: 24/10/2020
  • Changing Caliper VW Bora Variant 1.9 TDI - Replacement Tips
    How do EGR valves work? | AUTODOC
    18K views
    Published on: 18/07/2020
  • Maintenance Hacks - VW Bora Variant (1J6) 1.6 16V Calipers replacement guide
    What to do if the TPMS light is on | AUTODOC tips
    6K views
    Published on: 28/09/2023
  • Replace Brake calipers on VW Bora Variant - free video tips
    Important differences between car tools | AUTODOC tips
    7K views
    Published on: 16/12/2021

Most commonly replaced car parts on VW BORA

Professional manuals for the most common VW models