How to carry out replacement: Tailgate Struts ML 270 CDI 2.7 (163.113) ML W163
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Change ML W163 ML 350 3.7 (163.157) Tailgate Struts yourself – manuals and video tutorials

How to change tailgate struts on Mercedes ML W163 – replacement guide

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Important!
This replacement procedure can be used for:
MERCEDES-BENZ M-Class (W163) ML 350, MERCEDES-BENZ M-Class (W163) ML 350 (163.157), MERCEDES-BENZ M-Class (W163) ML 500 (163.175), MERCEDES-BENZ M-Class (W163) ML 400 CDI (163.128), MERCEDES-BENZ M-Class (W163) ML 55 AMG (163.174), MERCEDES-BENZ M-Class (W163) ML 270 CDI (163.113), MERCEDES-BENZ M-Class (W163) ML 430 (163.172), MERCEDES-BENZ M-Class (W163) ML 230 (163.136), MERCEDES-BENZ M-Class (W163) ML 320 (163.154) … View more

The steps may slightly vary depending on the car design.

How to change gas struts / tailgate struts on MERCEDES ML W163 [TUTORIAL AUTODOC]

video
Published on: 23/11/2021
2K views
All the parts you need to replace – Tailgate Struts for M-Class (W163) and other MERCEDES-BENZ models
How to change Tailgate strut on ML W163 ML 270 CDI 2.7 (163.113) – step-by-step instructions for straightforward car repair Tailgate strut
How to change Tailgate strut on ML-Class (W163) – tips for proper car maintenance
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Tailgate strut for ML-Class (W163) Petrol (347 hp)
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Tailgate strut for ML-Class (W163) Diesel (250 hp)
How to change Tailgate strut on ML-Class (W163) – tips for proper car maintenance
Tailgate strut for ML-Class (W163) Petrol (292 hp)
Simple DIY car repair steps – Replacing Tailgate strut on ML-Class (W163)
Tailgate strut for ML-Class (W163) Petrol (245 hp)
Easy tricks to help you to replace Tailgate strut on ML-Class (W163)
Tailgate strut for ML-Class (W163) Petrol (235 hp)
Tools
Replacement: tailgate struts – Mercedes ML W163. Tools you might need:
WD-40 spray
Flat screwdriver
Hydraulic transmission jack
Buy tools
AUTODOC recommends:
  • Right and left gas struts of the boot lid should be replaced simultaneously.
  • The replacement procedure is identical for the right and left gas struts of the boot lid.
  • Please note: all work on the car – Mercedes ML W163 – should be done with the engine switched off.
Carry out replacement in the following order:
  1. Step 1
    How to change Tailgate Struts on ML W163 1998 - free PDF and video manuals
    Open the boot lid.
  2. Step 2
    How to replace MERCEDES-BENZ M-Class (W163) ML 270 CDI 2.7 (163.113) 1999 Tailgate Struts - step-by-step manuals and video guides
    Support the boot lid. Use a hydraulic transmission jack.
  3. Step 3
    ML W163 ML 320 3.2 (163.154) 2000 Tailgate Struts replacement: free workshop manuals
    Release the circlip connecting the gas strut to the car body. Use a flat screwdriver.
  4. Step 4
    Changing Tailgate Struts on MERCEDES-BENZ M-Class (W163) ML 55 AMG 5.4 (163.174) 2001 by yourself
    Release the circlip connecting the gas strut to the boot lid. Use a flat screwdriver.
  5. Step 5
    How to remove MERCEDES-BENZ M-CLASS ML 430 4.3 (163.172) 2002 Tailgate Struts - online easy-to-follow instructions
    Remove the boot lid gas strut.
    Replacement: tailgate struts – Mercedes ML W163. AUTODOC experts recommend:
    To avoid any injuries, be sure to hold the boot lid while demounting the gas struts.
  6. Step 6
    Clean the mounting seats of the boot strut. Use WD-40 spray.
    Step 7
    How to replace Tailgate Struts on MERCEDES-BENZ M-Class (W163) 2003: download PDF manuals and video instructions
    Install the new boot lid gas strut.
    Replacement: tailgate struts – Mercedes ML W163. AUTODOC recommends:
    To avoid any injuries, be sure to hold the boot lid while installing the gas strut.
  7. Step 8
    How hard is it to do yourself: Tailgate Struts replacement on ML W163 ML 500 5.0 (163.175) 2004 - download illustrated guide
    Snap on the circlip connecting the gas strut to the boot lid.
  8. Step 9
    Need to know how to renew Tailgate Struts on MERCEDES-BENZ M-CLASS 2005? This free workshop manual will help you to do it yourself
    Snap on the circlip connecting the gas strut to the car body.
  9. Step 10
    Changing of Tailgate Struts on ML W163 1998 won't be an issue if you follow this illustrated step-by-step guide
    Release the circlip connecting the gas strut to the car body. Use a flat screwdriver.
  10. Step 11
    MERCEDES-BENZ M-CLASS ML 350 3.7 (163.157) Tailgate Struts replacement: online guides and video tutorials
    Release the circlip connecting the gas strut to the boot lid. Use a flat screwdriver.
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